It looks like the service manual says that you need to check for a shorted wire in the kill circuit. Seeing that your golf cart runs fine until the engine is hot I think your problem is either the new coil or the RPM limiter. Both can cause the engine to lose spark and stop running when hot.
Full Answer
What should I do if my golf cart does not start?
On gasoline carts, check the battery that turns the engine over to make sure it is charged. On Electric carts, the battery pack should be checked for a full charge. If there is no click when the pedal is pushed, then there is no solenoid activity.
How to start a golf cart with a bad starter solenoid?
Find the ignition wire on your golf cart. This runs from your ignition switch to the starter solenoid. Check this over for corrosion on either end and make sure you’ve got a tight connection. If the connections use a spade lug, pull the connection loose, wipe off the terminal, and plug it back in again.
How have golf carts evolved over the years?
Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. These differences are important when...
How do I know if my electric golf cart is bad?
First, you turn the key, press the pedal, and listen for a click. If nothing happens, it’s most likely an electrical issue. On gasoline carts, check the battery that turns the engine over to make sure it is charged. On Electric carts, the battery pack should be checked for a full charge.
What happens if a golf cart overheats?
motor burnt-out Motor burnout happens when your engine gets too hot and overheats, frying the wiring and other components inside. One common cause of golf cart motor burnout is continually pressing the pedal to the metal like you're trying to drive a race car.
What would cause a golf cart not to start?
As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.
Where is the reset button on a Club Car golf cart?
Expose the motor (you'll probably need a screwdriver to remove the cover), and look for a red button. It is usually near the main power source, where most of the wires are connected. Once you've pressed the button to reset the motor, reassemble the cart, charge up the batteries, and give it a test run.
How do you start a golf cart hot?
InstructionsEnsure that power to the cart is turned on.Locate the two wires connected to the cart's ignition. ... Cut the wires and strip the ends.Touch the ends of the wires together to force the engine to turn over without turning the ignition.Secure the wires together with electrical tape.
How do you check the ignition switch on a Club Car?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
How do you test a fuel pump on a golf cart?
A simple way to determine the fuel flow is to remove the fuel hose at the carburetor and hold over a small container. Attempt to start the engine and if all is well, the fuel should spurt out with reasonable force in pulses as the crankcase pressure varies. We hope you've enjoyed out tutorial on golf cart fuel pumps.
How do I reset my club car?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
Where are the fuses in a Club Car golf cart?
In a 1997 Club Car, the fuse is located in the electrical components black box that is present near the battery. On the other hand, in a 2005 Club Car Precedent, the fuse is connected to a blue wire under the golf cart seat.
How do you troubleshoot an electric club car?
There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.
How do I know if my golf cart solenoid is bad?
Press on the accelerator while the key is turned on and the cart is in forward.The solenoid needs to be replaced IF the voltmeter shows a full battery voltage without a click.If your voltmeter stays at 0, the problem stems from somewhere else in your cart.
How do you start a Club Car golf cart?
0:112:14How To Start a Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipForward neutral and reverse okay so what we do is we take the key. We move it to on we don't goMoreForward neutral and reverse okay so what we do is we take the key. We move it to on we don't go anywhere we're actually on a slight hill.
How do you bypass the ignition switch on a golf cart?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
Why won't my Club Car Precedent Golf Cart start?
Club Car Precedent golf cart turns over but won’t start. A faulty spark plug, bad battery or low compression levels are the main reasons why a Club Car Precedent golf cart will turn over but not start. Lack of spark in the coil: in this case, you have to replace the coil if it doesn’t spark. Spark plug: Also look whether ...
Why won't my golf cart start?
Faulty brakes: Very often, faulty brakes are the reason why a golf cart won’t start. You should be able to adjust the breaks at home. However for more complicated repairs, it is better to pay a visit to your nearest professional mechanic.
What happens when a spark plug is taken out on a Yamaha golf cart?
You can check the oil for a possible contamination of gas.
Why does my golf cart keep turning but not starting?
Solenoid problems: A solenoid can wear out after using your golf cart regularly. A faulty solenoid can cause your golf cart to turnover but not start. Your golf cart solenoid is a coil of wire cylindrical in shape, but in reality it functions as magnet carrying electricity.
Why is my golf cart starting with a key switch?
Key switch problems: Keyswitch issues is a common cause of golf cart starting problems as the key switch will wear out over time. You have to check the keyswitch area for any loose or broken piece of wiring. Be very careful while doing this since you might get a nasty shock.
What to do if golf cart doesn't start?
If you find any moisture, you have to replace the plug. If the golf cart doesn’t start, you will want to clean the carburetor with some cleaning fluid. You can also take a look at the fuel bowl to check if it’s empty. If not, open and drain it.
Can a Yamaha G2 golf cart start?
Yamaha G2 golf cart turning over but not starting. A good spark, air and gas is usually sufficient to get a Yamaha G2 golf cart started. But if it’s not, then check out for a crack in the spacer of the carburetor. Next check if the ignition coils are connected to the two wires that are there. Then check for spark.
