There are some reasons why your golf cart fuse tends to keep blowing: There is a naked wire or a grounded wire. Check all connections to see if any of them have come off and connect them once again. There is a dead-short connection after the start switch.
Full Answer
Why does my starter fuse keep blowing up golf cart?
The starter generator is shorted on the inside and the solenoid remains closed. When the starter is changed, the fuse of the golf cart will stop blowing up. Alternatively, the starter generator wire tends to vibrate and eventually blow out the fuse after grounding.
Do golf carts have fuses and breakers?
Yes, all golf carts have fuses and breakers. Most controllers like Alltrax come with a fuse because having a fuse on the battery pack offers many advantages. One major advantage of having the fuse is that it offers protection against fire or a short.
How to start a golf cart with a bad ignition?
Find the ignition wire on your golf cart. This runs from your ignition switch to the starter solenoid. Check this over for corrosion on either end and make sure you’ve got a tight connection. If the connections use a spade lug, pull the connection loose, wipe off the terminal, and plug it back in again. Try to start the cart now.
Where is the fuse on a 1997 golf cart?
In a 1997 Club Car, the fuse is located in the electrical components black box that is present near the battery. On the other hand, in a 2005 Club Car Precedent, the fuse is connected to a blue wire under the golf cart seat. Why your Golf Cart Fuse Keeps Blowing
Why does ignition fuse keep blowing?
If not in the wiring, there could be an issue with the fuse box. This is unlikely if you are not having issues with other circuits. The starter can also cause this to blow. If the starter is failing, especially the starter solenoid, a power surge may be being sent to the fuse and blowing it.
How do you stop a fuse from blowing?
Check for Overloaded Circuits The circuit breaker's fuse will automatically shut off at the fuse board to prevent overheating the circuit. You can avoid this problem by using only one socket extension lead per socket. Never plug multiple extension cord expanders into one another.
How do you test a ignition switch on a golf cart?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
Why does fuse keep popping?
A short circuit should always cause a breaker to trip or a fuse to blow and may also cause sparks, popping sounds, or smoke. It may also be caused by issues like loose connections, a slipped wire, or even from damage caused by animals (mice or squirrels) chewing on wires.
Why does my 15 amp fuse keep blowing?
Having too many devices plugged into a circuit is the most common cause of fuses blowing. This is particularly true of power-hungry devices, such as toasters. Most homeowners assume this is what is causing the problem and work around the issue by limiting plugged-in devices.
Why does my 30 amp fuse keep blowing?
In most cases, an amplifier will blow fuses due to internal damage caused by the way it was installed. Many times, an amplifier won't show signs of improper installation until it's too late, and blowing fuses indicates that damage has been done.
How can you tell if the ignition switch is bad?
Keep reading to see all of the common signs of a faulty ignition switch.Car Won't Start. If you turn your key and the car attempts to start, but fails, then you might have a broken ignition switch. ... Key Won't Turn. ... Car Stalls. ... No Noise From The Starter. ... Dashboard Lights Flicker.
How do I know if my golf cart solenoid is bad?
Press on the accelerator while the key is turned on and the cart is in forward.The solenoid needs to be replaced IF the voltmeter shows a full battery voltage without a click.If your voltmeter stays at 0, the problem stems from somewhere else in your cart.
How do you troubleshoot an ignition switch?
2:183:51How to diagnose a No Start Condition - Ignition Switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipLet's go ahead and check as simple as it may sound your problem can be just as simple as a worn outMoreLet's go ahead and check as simple as it may sound your problem can be just as simple as a worn out key or some keys actually have anti-theft. Built into them which could be bad.
How do I find a short fuse that keeps blowing?
3:0810:24Steps to Finding an Electrical Short that Keeps Blowing Fuses - YouTubeYouTubeStart of suggested clipEnd of suggested clipDoing this test I'm going to show you a little trick here you can use when you're troubleshooting.MoreDoing this test I'm going to show you a little trick here you can use when you're troubleshooting. And pulling wiring or plugs off components as I go around the car from.
Why does my electric switch keep tripping?
Old, damaged, or faulty electrical appliances can leak extra current, and safety switches will trip when they detect the excess flow. With heavily used appliances, wear and tear is the main reason for performance issues, so you need to maintain them properly. If a switch goes off, first try resetting it.
How do you find out what is tripping my electric?
2:494:21Does your electricity keep tripping off? Some simple tips to fix it.YouTubeStart of suggested clipEnd of suggested clipNow I know sometimes you might get an intermittent trip. And that that could well be a refrigerator.MoreNow I know sometimes you might get an intermittent trip. And that that could well be a refrigerator. Again if you can leave everything out. From wait until it trips. And if you can hear that the motor
Why is my golf cart not accelerating?
When your electric golf cart does not accelerate, the first thing you need to keep in mind is that it is not a regular vehicle like your car . That's why the methods and solutions you use to get your car to start are not the same as the solutions you can apply to your cart.
What happens if your golf cart doesn't accelerate?
Bad Solenoid. If your golf cart does not accelerate, there is a possibility of the damaged solenoid. The solenoid is basically an electrical switch that enables the battery's flow from the battery into the motor. Check out the signs of the bad solenoid.
Why is my golf cart speed controller not working?
There are many reasons behind a speed controller malfunction. The most common problem that happens in the controller has aged due to infrequent use. These are just some of the issues that could be affecting your vehicle's acceleration. If you have trouble finding the issue of your golf cart accelerator, don't be afraid to take it to the mechanic.
How does a golf cart solenoid work?
The golf cart speed controller and solenoid are both controlled by the accelerator. The pedal is connected to the potentiometer. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. The potentiometer works as a communicator and tells the speed controller how much voltage it ...
What are the problems with electric golf carts?
Electric golf carts have two areas where problems usually occur, the batteries and the motor. Before you spend a lot of time and money waiting on a repairman or taking your electric golf cart to the shop, take a few seconds to troubleshoot the cart on your own.
Where is the electric motor on a golf cart?
Located under a panel at the back of your golf cart will be the electric motor. The panel will be held in place by four or six screws. Use your screwdriver to remove these, turning them counterclockwise.
How to charge a golf cart?
Step 1. Test the wall socket where you charge your cart. Every golf cart has a built-in charger that connects to a wall socket. Take your wall socket 120-volt tester and check the actual socket that you use to charge the cart itself. Plug in your 120-volt tester and make sure the actual wall socket is good. If there is no voltage reading, your ...
What to do if your socket is not reading voltage?
If there is no voltage reading, your socket is bad and either needs to be replaced or the circuit breaker needs to be reset. You can reset the circuit breaker by flipping all the switches in your breaker box. An electrician should replace the socket.
Where are the batteries in a car charger?
If you are getting power to the charger, it's time to check the batteries. Most batteries are located under the seat, which flips up for access. Grab a hold of the back of your seat and flip it up to expose the batteries. There will be a row of batteries. Each one of these need to be checked.
How to test a 12 volt battery?
So, with your flat-bladed screwdriver, insert it into the screw slot on a clamp and turn it counterclockwise. Do this to both clamps. Using your 12-volt battery tester, test the voltage of this battery by touching each side of it to one ...
How to reset a golf cart motor?
Reset the motor. Remove a panel in the rear of the golf cart using a screwdriver. When the motor is exposed, search for a small red button. Most often, the button is located where the wires enter the motor. If the button is sticking out, push it back in.
What to do if battery terminals are dirty?
If the terminals are dirty, purchase a battery terminal cleaner spray and use it on the terminals then try to start the motor. The cleaner spray is available at auto retail shops and in most automotive sections of chain retail stores.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. When the contacts weld together, the power to the starter never stops ...
Why does my golf cart not click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
How to tell if a golf cart is bad?
Symptoms Of A Bad Solenoid 1 The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. 2 The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. When the contacts weld together, the power to the starter never stops and will result in destroying the starter, the wiring, or the flywheel. 3 The relay clicks and works sometimes, and sometimes it doesn’t. This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. 4 The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid. 5 The golf cart solenoid clicks, but nothing happens. This will sometimes be the result of burned contacts or contacts no longer coming in contact with each other as shown in the illustration at the bottom of this page. This can also be the result of not enough voltage amps reaching the solenoid control connection due to a low battery.
What causes a car to start when the spark plug is replaced?
If it sputters and tries to start, then the likely culprit is the fuel pump followed by the carburetor. The fuel pump on most gasoline powered carts usually has three hoses going to it.
How to check if a gas cart battery is charged?
First, you turn the key, press the pedal, and listen for a click. If nothing happens, it’s most likely an electrical issue. On gasoline carts, check the battery that turns the engine over to make sure it is charged. On Electric carts, the battery pack should be checked for a full charge.
What to do if a gas cart key switch fails?
There should be a reading or continuity between any combination. If this is a gasoline cart, set the switch to “ON” and take a reading between the terminals. There should be continuity. If the key switch fails any of these tests, it’s worn out and should be replaced.
How to tell if a battery is leaking?
It can begin with the batteries taking longer and longer to charge, and the charge they take, they don’t keep very long. Physical signs can include bulging sides, cracks or, in extreme cases, leaking battery acid. If the engine or motor turns over slowly, get out a multimeter and make this quick test.
Why do electric golf carts fail?
These carts can start to show signs of wear and may fail just like any other vehicle over time.
What are the problems with electric golf carts?
These carts can start to show signs of wear and may fail just like any other vehicle over time. Learn about some of the more common issues associated with electric golf carts. 1. Solenoid Wear. The solenoid is the primary electrical switch in your golf cart and is designed to ensure the current from the battery flows into the motor. ...
What is the controller on a golf cart?
An electric golf carts' controller is known as the heart of the operation and closely resembles and operates much like the motherboard in a computer. So a problem with the controller will have rippling effects throughout the cart. A common function of the speed controller is to control the speed of the golf cart.
Why does my gas cart not work?
When you press down on the gas pedal and hear a tapping-like sound, this is the sound of the solenoid activating. When there is a disruption in the flow of the electrical current , your cart will not operate. A common reason for current disruption is solenoid wear.
Why won't my sped controller accelerate?
Problems with the sped controller occur for a variety of reasons, but most often the cause is degradation due to age or lack of use.
What happens if your cart doesn't move?
If the cart doesn't move in either direction, both switches have failed. Diagnosing a problem with the direction switches isn't a complicated matter, but repairing the switch is more complex, especially if the switches are built into the speed controller.