The driven clutch should slide off but they do get stuck and can be a pain to remove. Try shooting some penetrating oil on the shaft on both sides of the clutch and let it soak a hour or so. You can get a three jaw puller on the clutch if you remove the driver side rear tire.
Full Answer
How to remove a clutch on an EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
Do DS Golf Carts have clutches?
Club Car DS golf carts can also have problems with the clutch. The main reason behind these problems is that the clutch in the golf carts performs the same function as those in normal cars, but their method of working is way different from each other. Most people end up having problems with the clutch settings.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
How to replace a clutch on a golf cart?
First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch. After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch.
Why is my golf cart clutch not engaging?
Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.
How do I know if my EZGO clutch is bad?
A sudden inability to maintain even slow speeds when heading uphill or changing elevation. Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
Why won't my EZGO golf cart go forward or reverse?
A EZGO golf cart may not go forward or reverse because of a malfunctioning microswitch, solenoid, or ignition switch. Loose or corroded cable connections or a faulty controller can also cause the golf cart to not move. Malfunctioning microswitch.
How does EZGO clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipMaking the revolution path smaller like dropping the chain on the back of your bike down to aMoreMaking the revolution path smaller like dropping the chain on the back of your bike down to a smaller gear causing the belt to rotate even faster.
Why is my centrifugal clutch not engaging?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
How do I fix the reverse on my EZGO golf cart?
Steps to Fix Reverse Not Working on EzyGo Golf Cart: Use an ohmmeter to check the micro switches as you move them in forward and reverse position. If the switches are working perfectly, put them in back in place. Otherwise, get the defective ones replaced. Now, try interchanging the black and white wires.
How do you make a golf cart go forward?
0:5911:38Golf Cart Forward Reverse Switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipMost likely that your forward reverse switch. Which is located right there. This is what makes yourMoreMost likely that your forward reverse switch. Which is located right there. This is what makes your golf cart go forward or reverse.
How do you troubleshoot an EZGO golf cart?
Things to Keep in Mind Before TroubleshootingEZGO golf cart batteries aren't perfect right away.Sticky accelerators are perfectly normal and can be fixed easily.Keep your cart stable.Make sure your charging wall socket isn't faulty.Keep your tire pressure stable.Troubleshooting the speed controller.
How do you take apart a golf cart clutch?
0:504:33How to disassemble a Team brand slip drive clutch out of a golf cart or ...YouTubeStart of suggested clipEnd of suggested clipWhat you want to do is take off this cap. Just three screws. One two three pull it off like thatMoreWhat you want to do is take off this cap. Just three screws. One two three pull it off like that there's a plastic ring inside don't lose that. All right then what you got to do is flip it over.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How does the clutch work on a gas golf cart?
Both golf cart clutches look similar to a large pulley but each clutch has a sliding sheave that moves in & out along a central shaft as the clutch spins. The other sheave is fixed to either the crankshaft or the differential input shaft and it does not slide, it just spins.
Does a gas golf cart have a transmission?
All golf carts (much like cars) have a clutch, which is the part of the drivetrain that helps the put the power of the motor down through to the wheels/ground. Golf cart clutches are a part of the Continuously Variable Transmission (or CVT).
How do I set the timing on my EZ Go golf cart?
0:551:50EZGO 350cc eh35c Timing engine - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd all you do is you spin the engine counterclockwise and it'll slowly just work its way on andMoreAnd all you do is you spin the engine counterclockwise and it'll slowly just work its way on and it's pretty easy.
How do you adjust the belt on a EZ Go golf cart?
There is no way to adjust a drive belt, so it's important to get the right size belt in the first place. To be sure, visit your local mechanic or call a certified technician to help you get the right drive belt for your EZGO golf cart.
How do you remove a clutch from a Club Car golf cart?
0:545:28OLD MECHANICS TRICK REMOVES TAPERED CLUTCHES ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe old clutch filled up with grease. And I'm going to hit it a couple times with an impact. And seeMoreThe old clutch filled up with grease. And I'm going to hit it a couple times with an impact. And see if it'll pop. Loose. Let's slap the old one off.
How to remove clutch on EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
How to remove secondary clutch on Yamaha golf cart?
Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is clutch puller?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
Why is my cart not smooth?
When you’re driving up a hill or even on a flat surface and notice that the cart transmission is not smooth, then it clearly indicates that the issue lies with the clutch system. Another common problem a lot of people face is a jerky start. The cart while starting up might give out a few jerky movements.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why does my clutch get stuck?
Another cause could be a bad spring. Sometimes, if the spring in the system is bad, it could cause the clutch to get stuck. Try replacing the spring and check if the problem is resolved. If none of these work, you might have to replace or rebuild the entire clutch system.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.
What is CVT in golf carts?
Golf carts have a special technology called CVT which stands for Continuous Variable Technology . This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch.
Can you replace a clutch after it has been used?
Sometimes you might want to remove or replace the clutch after it has been used for quite a long time. It’s said that the used clutch is very easy to remove and requires very little effort. You just have to remove the oleoresins in the center and the clutch will come out very easily.
How to tell if a golf cart is bad?
Watch out for these telltale signs of a malfunctioning golf cart CVT that is in need of repair or replacement: 1 A sudden inability to maintain even slow speeds when heading uphill or changing elevation 2 Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason 3 Jolting during startup 4 A 'cranking' sound when starting up the golf cart
What does CVT mean in golf carts?
The golf cart clutch or CVT (which stands for Continuously Variable Transmission) may be easy enough for you if you're used to stick-shift driving with your regular vehicle. However, because many people these days don't drive stick-shift, they have a difficult time adjusting to the clutch when they purchase a new or preowned gas-powered golf cart.
What happens when your golf cart clutch is working?
Essentially, when your golf cart clutch is working, you're assured a smooth start-up and take off, as well as a largely smooth acceleration and braking.
What is CVT clutch?
The CVT is comprised of two separate clutches that are connected by a thick drive belt. When we refer to the clutch or CVT, we're referring to two components — the drive clutch (or primary clutch) and the driven clutch (or secondary).
What does it mean when a golf cart starts jolting?
Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
