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ezgo golf cart how to replace the electronic speed controller

by Randall Wilderman Published 3 years ago Updated 2 years ago
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In both cases, you need to replace the controller. To get a more detailed checkup of the series speed controller, follow these steps: First, connect the voltmeter to the controller and the battery. Connect the voltmeter to the M terminal of the speed controller and the negative terminal of the cart battery.

Full Answer

How to install speed chip in EZGO golf cart PDS?

Specifications:

  • E-Z-GO TXT (Fits 1994-2013)
  • Dynamic Braking ChipWorks on E-Z-GO TXT models with Power Drive Systems (PDS) only
  • Increases the level of regenerative braking as the cart drives downhill
  • Ideal for environments with steep inclines, such as hilly golf courses or mountainous off-roading trails

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How much is a golf cart worth EZ GO?

The average cost for a new EZ-GO golf cart is $5,000 to $12,000. EZGO 2019 Freedom 2-Seater – Starting MSRP of $6,000-$8,000 EZ-GO 2019 Express 4-Seater – Starting MSRP of $8,000-$10,000 EZGO – USED The average cost for a used EZ-GO golf cart is $4,000 to $10,000 EZGO 2012 RXV – The average selling price is $4,195 EZGO 2019 Express L6 Gas – The average selling price is $9,988 . Search for EZ-GO Golf Carts in Your Local Area

How to test motor on EZGO electric golf cart?

  • Flip the maintenance switch.
  • Reset the battery cable.
  • Check your connections.
  • Test the solenoid.
  • Check your controller's power output.

How to wire a radio to EZGO golf cart?

How To Wire A Radio To EZGO Golf Cart. Simply hooking the radio power to two batteries on your EZGO Golf Cart is not the best way to go. Your EZ-GO cart will need a converter from 48 or 36-volt to 12-volt for the radio. That way it draws power off of all the batteries equally or eventually your golf cart will not run correctly since one or two ...

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How do you change the speed controller on a EZGO golf cart?

0:428:41EZGO Controller | How to Install Curtis Golf Cart Controller in TXT - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust get this cable. Off. Okay now that we've got that all the controllers underneath this coverMoreJust get this cable. Off. Okay now that we've got that all the controllers underneath this cover which happens to be on the passenger side of the golf car and it's being held on by four bolts.

How do I fix my EZGO speed controller?

Here are 5 steps you should follow for a DIY fix to your golf cart's speed controller.Flip the maintenance switch. ... Reset the battery cable. ... Check your connections. ... Test the solenoid. ... Check your controller's power output.

Where is the EZGO speed controller located?

These speed controllers are located under the EZGO cart seat. Check the speed controller's attachment near the carburetor.

How do you replace a golf cart controller?

1:426:52Torque Controller for Club Car Precedent 2008.5 and NewerYouTubeStart of suggested clipEnd of suggested clipYou may need to remove the middle two batteries to make it a little easier to get the controller boxMoreYou may need to remove the middle two batteries to make it a little easier to get the controller box out of the cart.

How do I know if my speed controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How do I test my electric golf cart speed controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

How do I know if my golf cart controller is bad?

Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

How do I remove a speed controller?

0:004:22Replacing Speed Controller - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst step is to undo 1 2 3 4 5 6 7 screws.MoreFirst step is to undo 1 2 3 4 5 6 7 screws.

How can I test my speed controller?

0:395:30Testing controller for blown mosfetts - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe start by connecting one of the probe to the ground wire of the controller. And you take theMoreWe start by connecting one of the probe to the ground wire of the controller. And you take the positive probe.

How do you bypass the speed sensor on a EZ Go golf cart?

The speed sensor on the EZGO golf cart can be bypassed by unplugging it from the speed controller. By disconnecting the J5 pin on the speed controller, this will cause the golf cart to creep along as the controller will go into limp mode.

How do you remove the speed limiter on a electric golf cart?

0:000:46How to remove governor on a Club Car golf cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this leverMoreYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this lever you want to lift up and Bend and that pulls on the cable a little more.

How do you bypass a golf cart controller?

2:444:33How to Bypass On Board Computer | Club Car Precedent Golf Cart | OBCYouTubeStart of suggested clipEnd of suggested clipWe can cut it. Real close to the OBC. And then put a ring terminal. As. I think that's a 5/16 holeMoreWe can cut it. Real close to the OBC. And then put a ring terminal. As. I think that's a 5/16 hole in it so it goes right over this tournament either way we've got to get this wire.

What is the controller on an EZGO golf cart?

Known as the heart of the EZGO golf cart, the controller’s core objective is to control the speed of the golf cart. It is a needed component in a AC and brushless DC motor. Without the controller, the golf cart will not work. The speed controller is not present in the DC motor vehicles, which is why they do not have varying speeds.

What is the purpose of the speed controller on an EZGO cart?

Major functions of the speed controller of the EZGO cart are: Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance : The controller makes sure that the battery is working well and is not overloaded.

How to check the output of a controller?

To check the controller output, follow these steps: Press the pedal of the cart until the solenoid clicks. Keep watching the voltmeter and see if it is showing the battery voltage. Now again, keep pressing the pedal and see if the voltage is going down or not.

What is the purpose of a golf cart controller?

Golf cart controllers play an important part in which its main job is to control the speed of a golf cart. However, many times, the controller tends to act up or simply stops working. This is when it is very important to troubleshoot the problem immediately. Known as the heart of the EZGO golf cart, the controller’s core objective is to control ...

What is the 2005 Ezgo cart?

2005 EZGO TXT cart is one of the popular ones since it has some of the best features. The features include handles on the top, the plastic front bumper is not there, and the seatback is connected.

Why does EZGO have different speeds?

However, a vehicle with a speed controller will have different speeds as it will change the voltage and current input based on user input. This is why EZGO with controllers can be accelerated and decelerated and the rate ...

Why is my cart not moving forward?

If the cart is not moving forward or the speed is not getting regulated or there is a problem in controlling the speed, then the chances are that the controller is being erratic. Then, it is very important to troubleshoot the problem as soon as possible.

Flip the Maintenance Switch

Both types of E-Z-GO controllers have a maintenance switch which should be flipped when servicing or troubleshooting. The switch is under the seat and should be changed to "Tow-maintenance" mode.

Reconnect the Battery Cable

Disconnect the black battery cable (negative) from the battery, open the cover to the speed controller and then reconnect the negative battery cable.

Inspect Wires and Check Voltage

Inspect all wires to ensure that they are attached and well connected, there are no breaks, corrosion or interference with the wires. Take the reading of the battery voltage by connecting the positive and negative probes to the battery. Write down the voltage reading.

Test the Solenoid

Place the positive probe on the solenoid post that is closest to the battery. The reading should be equal to battery's voltage. If not, there is a wiring issue in the solenoid. Connect the positive probe to the other post and take a reading.

Check Power Output From the Controller

Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.

Next Steps

It's important to remember that if you are not fully confident in the work you are trying to perform on your E-Z-GO golf cart, consult with your local E-Z-GO dealer to be sure your work gets done properly.

About the Author

Steve Smith has published hundreds of articles on a wide range of topics, including cars, travel, lifestyle, business, golf, weddings and careers. His articles, features and news stories have appeared in newspapers, consumer magazines and on various websites, including Trails.com and eHow.com.

Where is the speed sensor on an EZGO golf cart?

The speed sensor on an EZGO TXT golf cart is located close to the motor. This sensor is present on the rear side of the motor on the driver’s side of the golf cart.

Why does my EZGO golf cart beep?

If you hear a rapid beeping sound and resistance to the pushing action because of the regenerative braking action , your EZGO golf cart has a good speed sensor and is communicating with the speed controller. On the other hand, if the cart begins to roll, it indicates that the speed sensor is faulty.

How fast does a PDS golf cart go?

If there is no input from the sensor, the stock controller will make the cart move only at a speed of 2 to 3mph.

Why does my golf cart beep when it goes downhill?

If the golf cart beeps very fast and continuously when it goes downhill, it means that the sensor is communicating with the speed controller. This indicates a faulty controller and replacing it should help.

How to replace a speed sensor magnet?

A pair of pliers can make the replacement easy. Remove the clip holding the speed sensor magnet in place. Pull the magnet out gently using the pliers. Put the new magnet in the same place from where you took out the old one. Fasten the holding clip once again and ensure that it doesn’t slip out of place.

How to change speed sensor on golf cart?

Remove the rear tire from the driver’s side of the golf cart. Remove the circlip with two clips above the speed sensor. Push the speed sensor in gently and then pull it out from its place. Remove the wire connection behind the sensor. Connect the wire to the new speed sensor.

Do you need a voltmeter for an EZGO golf cart?

You will need a voltmeter to assist you with troubleshooting the speed sensor of your EZGO TXT golf cart. The following steps can help you with going about this process.

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From the manufacturer

All E-Z-GO products are either direct replacement parts or accessories designed to specifically fit your vehicle. E-Z-GO designs and tests our parts and accessories for superior quality, performance and reliability.

Product Description

This Electronic Speed Controller is used on 1994-current E-Z-GO Medalist and TXT 36-Volt Series Electric Vehicles. The speed controller is responsible for regulating the speed levels of your vehicle.�This particular speed controller�is not designed�for use with DCS (Drive Control System) or PDS (Precision Drive System) vehicle applications.

Videos

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Why your EZ GO Golf Cart Runs Slower than Normal?

When you’re EZ Go RXV or TXT golf cart starts running slow, it is usually because of a faulty speed sensor or battery issues. I have compiled a couple of these reasons below. They include the following:

How to Boost the Speed of Your Electric EZ Go Golf Cart

There are several methods for you to make your EZ Go electric golf cart go faster. I have detailed these methods in this section.

Conclusion

Having a faster golf cart can get you from point A to B a lot quicker. Whether you want to upgrade your cart from stock, or just fix the speed you have lost due to faulty batteries or add on parts, this is something that can easily be done.

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