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forward reverse switch for golf cart how to test

by Litzy Huels Published 3 years ago Updated 2 years ago
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How to Test the Forward Reverse Switch on a Club Car Golf Cart

  • Check thoroughly for loose connections. Use a multimeter to check if all the parts are getting power..
  • Place your foot on the car’s brake, insert the key, and put the forward-reverse key in the forward position. If you see...
  • As you put your Golf Cart in the forward mode, check your multimeter for full...

Place your foot on the car's brake, insert the key, and put the forward-reverse key in the forward position. If you see that the solenoid charges up pushing the pedal, then your forward reverse switch is working fine. As you put your Golf Cart in the forward mode, check your multimeter for full voltage.

Full Answer

How do I switch between forward and reverse on a golf cart?

Golf carts have a button or lever that allows you to switch between forward and reverse gears. The reverse switch is found below the driver’s seat, and can be activated by pulling the handle left or right.

How do I test my EZGO forward reverse switch?

Here are a few other things that you can do to test your EZGO forward reverse switch: Check all the connections and make sure each part is getting power by using the multimeter.

What does the forward micro switch do on a golf cart?

The forward micro switch is what engages the activation circuit. So, when getting the cart in reverse, make sure that it closes. If the cart continues in the forward direction, then the issue is with the micro switch and not the controller that needs to be replaced.

Is your f/R switch affecting your golf cart?

If you are a golf enthusiast and own a cart, then you are likely going to experience wear and tear issues that can affect your F/R switch. When the switch is in the reverse mode you get only a buzzer sound. The cart moves forward even when the switch is in the neutral position. Not getting the best speed while in the forward position.

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How do you test a EZGO directional switch?

Check all the connections and make sure each part is getting power by using the multimeter. Have your foot firmly on the brake, put in the key, and the F/R switch in the forward position. When you push the go pedal if the solenoid charges up then your EZGO F/R switch is good to go.

Why won't my golf cart go forward or reverse?

The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.

How does a golf cart forward reverse switch work?

0:139:43Golf Cart Forward and Reverse Switch Direction Selector Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipThat is brand new it simply cables connect to the bright copper colored contacts. And the switchMoreThat is brand new it simply cables connect to the bright copper colored contacts. And the switch rotates through a hand action and that changes the polarity.

How do you test a Club Car micro switch?

The micro switches are simple 2 wire on/off switches. They open and close mechanically. You can test function with a voltmeter if you first verify 36v in on the supply side of the switch, then mechanically trigger the switch, and test for 36v on the output side.

How do you test a golf cart controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

How do you fix a golf cart that won't move?

Reconnect or tighten any wires on your MCOR connection which may have worked loose—doing so may be enough to get your cart to start turning over. Look for any damage to wires on your MCOR connection—this damage can occur over time and may cause your cart to fail to turn over. Replace any damaged components or wires.

Where is the reset button on a ezgo golf cart motor?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

How do you test a micro switch with a multimeter?

2:134:10Electric shower problems: How to test a microswitch. - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then what we are going to do now is actually show you how to test when properly using aMoreAnd then what we are going to do now is actually show you how to test when properly using a multimeter to test a micro switch what you really need as a multimeter.

Can you bypass a micro switch on a golf cart?

You can bypass the reed switch in an EZGO golf cart by connecting the red wire of the reed switch to the white wire from the charger receptacles and to the red wire from the FRN micro switch.

How do you test a toggle switch with a multimeter?

0:110:52How to check a faulty switch using a multimeter - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst set up and calibrate the multimeter as per the instructions. And turn the dial to the lowestMoreFirst set up and calibrate the multimeter as per the instructions. And turn the dial to the lowest ohm rating a switch needs to be activated in order to check its continuity.

Loose Cables

Loose power cable connections are the primary culprit in the failure of traditional mechanical rotary style forward reverse switches. Power cables are the thicker, usually 6-gauge, cables that connect the forward reverse switches to the starter generator, in the case of 2-cycle gas golf carts.

OEM 6 Gauge

For most golfing applications 6-gauge cabling is adequate to the task of carrying two golfers and their two golf bags around the course, stopping every 200 yards or so while they play their next shot.

Upgrades

The larger diameter tires require more current (amps) to simply get the cart rolling. Added passengers mean more pay load demanding still more amps through the electrical system. Add a hilly or mountainous terrain and the amp draw just keeps getting higher.

Sepex Controllers

Many modern golf carts have an electronic speed controller that handles the forward and reverse switching function internally. These carts have a toggle switch of some design to change direction rather than the older mechanical rotary forward reverse switches common to many golf carts.

Where is the F/R switch on a golf cart?

The F/R switch on a EZGP PDS is located under the seat of the golf cart. Here are some pointers: If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. Check the low voltage setting, it should be less than your cart voltage.

How to test EZGO FR switch?

The easiest way to test your EZGO FR switch is to check and confirm if the solenoid starts working when you start the golf cart. If this works, this means your cart is in working order.

Why does my Ezgo golf cart get hot?

A F/R switch on a EZGO golf cart is likely to get hot due to of loose or broken contacts. These broken contacts increase the resistance and heat build-up causing the FNR switch to heat up.

What to replace FNR switch with?

If nothing else works replace the manual FNR switch with a set of solenoids.

What to do if top cover doesn't fit?

In case your top cover does not fit correctly, bend the wires to fit them in. Pro Tip: Ensure your nuts and screws are as tight as possible. If not, they are likely to vibrate when moving and this could lead to overheating and damage to your F/R switch and/or the cart as well.

Why does my cart keep melting?

The melting could be due to excessive heat. Sometimes this can cause the contacts to sink in as well. Delaying a fix could prove harmful to your cart, so act fast.

Which type of cart is the most reliable?

DCS carts are the most reliable and trouble-free types except for the inconvenience of the switches being right next to your knee. For those using the DCS F/R switch here some things you may want to know:

How to check if a golf cart is good?

Jack the back of the cart up. Then jump the 2 large posts on the solenoid with a 6 gauge or larger jumper cable and see if it runs. If it does the solenoid is bad. If it still doesn't run you can test the motor with 12 volts to make sure it's good. If the motor is good and the cart is wired right I'd lean toward the controller being the problem.

Can you leave a charger in a hotrod cart?

HotRodCarts. It's not a good idea to leave the battery charger plugged into the cart. The older EZGO battery chargers won't cycle on and off unless it's unplugged from the cart. Your best bet is to charge the cart and unplug the charger if the the carts is going to be sitting for 2-3 weeks at a time.

How does reverse work on a golf cart?

How does reverse work on a golf cart? Golf carts have a button or lever that allows you to switch between forward and reverse gears. The reverse switch is found below the driver’s seat, and can be activated by pulling the handle left or right. Once pulled, the golf cart will start moving in reverse.

Why is my golf cart not moving in reverse?

The reverse switch can be the reason for preventing the golf cart from moving in reverse. It might have lost contact, and the connection would have been disrupted.

Why is my cart not moving forward?

One possible cause of a cart not moving forward or in reverse is because of the way the wires are hooked in reverse. To fix this, you should switch the position of both the wires that are leading to the motor.

What is a forward micro switch?

The forward micro switch is what engages the activation circuit. So, when getting the cart in reverse, make sure that it closes. If the cart continues in the forward direction, then the issue is with the micro switch and not the controller that needs to be replaced.

Why is my golf cart not rolling?

If the golf cart is not rolling across freely, there might be an issue with the brakes. Inspect the brakes and rear ends and check out for any seizing up. There can also be an issue with the controller. Make sure that you have new batteries inserted in the golf cart and that they are not drained.

How to make sure your golf cart is running?

Since the golf cart does not run on motor machinery so you can get it going with a gentle turn of your wrist, you must not wait for any sounds to be sure that your golf cart is running, just ensure that ignition is turned to ‘on’ position.

Why won't my golf cart go forward?

There might be several reasons why a golf cart won’t move in forward or reverse. The most likely reason is incorrect wiring or a faulty accelerator.

What is a forward neutral reverse switch?

The forward-neutral-reverse switch on a golf cart is a micro switch that is triggered when the golf cart is supposed to move in the reverse direction. It will trigger a buzzer that will indicate the golf cart’s reverse movement.

Where is the accelerator switch on a golf cart?

In most of the EZGO models, it is located on the bottom side of the cart near the accelerator pedal.

How to tell if a micro switch is working?

With the switch in its original position and in the alternate position, check the readings in the voltmeter from the micro switch. If the voltmeter reads continuity in either switch position, your micro switch is working fine and the problem may be with the connected component.

Why does my EZGO golf cart stop?

EZGO golf carts tend to stop and start while running when there is a problem with the micro switch. In case you face any of these troubles in your golf cart, the first thing you should do is test the micro switches in your golf cart and have them fixed at the earliest.

How does a golf cart start?

In gas golf carts, a micro switch located on the accelerator pedal triggers a signal that will start the cart’s engine. The cart will run without any problem as long as this micro switch remains active.

Why does my golf cart stop responding to the accelerator pedal?

The golf cart stops responding to the accelerator pedal if the micro switch stops functioning.

How does a golf cart accelerator work?

Accelerates the golf cart. A micro switch on the accelerator pedal gets activated once the pedal is pushed. This sends a signal to the solenoid and in turn more power to your wheels to make them move faster. These micro switches are more common in electric golf carts.

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