Where is the ignition wire on a golf cart starter?
Locate the ignition wire on your golf cart. This wire goes from the golf cart key switch assembly to your cart's starter. Visually inspect the solenoid area of the starter, where the key switch wire plugs into the cart. On some cart models, this end of the key switch wire can become dislodged during use on rough terrain.
How to fix a golf cart key switch that won’t start?
Replace the golf cart key switch after replacing the key switch ignition wire as a last step. This will ensure that you replace the higher-priced part last while troubleshooting your golf cart key switch. After replacing the switch, your cart will start.
How do you troubleshoot a golf cart?
A common area for golf cart owners to troubleshoot is the golf cart key switch. By troubleshooting, identifying and repairing the switch yourself. you can save money on a mechanic. Confirm that your golf cart transmission selector switch is set fully to the forward, reverse or park direction, depending on your model of golf cart.
What is a golf cart?
How Does A Golf Cart Work? - Complete Guide To Understanding It (2021) Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf...
What color wire is ignition?
Ascertain the positive power lead from the battery to the vehicle's ignition switch. It is often a thick red wire that is always energized.
How do you wire up an ignition?
1:003:50How to Rewire Power Through Ignition Switch in Your Car - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we'll go under the cover we'll take all the screws off that hold it in place. And take the boltsMoreSo we'll go under the cover we'll take all the screws off that hold it in place. And take the bolts off on any of the panel that's in the links. And just pull the panel out of the way.
What does G mean on a ignition switch?
"G" (ground), provides for a separate ground wire to the switch body in applications where the switch is mounted in a nonmetallic panel. "M" (magneto), is found in applications where the key switch functions to kill the ignition spark by shunting the magneto primary wire (kill wire) to ground when the key is turn OFF.
How does a ignition switch work on a golf cart?
The ignition switch on a golf cart is crucial for getting the vehicle started and operating as smoothly as possible. It pulls electricity from the battery and sends a charge to the engine that gets your cart running.
What wires connect to the ignition switch?
0:265:42HOW TO WIRE IGNITION KEY + STARTER SWITCH SIM ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe blue wires will be separate. And with a crimped ring terminal on each end. On the back of theMoreThe blue wires will be separate. And with a crimped ring terminal on each end. On the back of the switch we can connect to the battery the ignition and start terminals.
Which wire is the ignition wire?
Red Wire: 12 Volts Ignition/Accessory.
How does a 4 wire ignition switch work?
A ground or grounded at the unit mount is what the 4 wire ign key has. One needs to turn on the electrical and the other needs to unground the coil. The coil wire is grounds when you turn off the key.
What do the letters stand for on the back of an ignition switch?
What is M on an ignition switch? Thy usually are labeled with letters on the back of the switch–“B” for Battery,”A” for Accesories,or Ampmeter (or Armature on old starter/generators),”M for magneto (kill wire) and some had more terminals for charge indicator lights or “L” for headlamps ..
How do you wire a small ignition switch?
How to wire a lawnmower ignition switch, step by stepStep 1: Obtain a circuit diagram.Step 2: Locate all components that need wiring.Step 3: Connect the switch to ground.Step 4: Connect the switch to the Solenoid.Step 5: Wire the magneto to the switch.Step 6: Provide voltage by connecting the battery.More items...
How do you bypass the ignition switch on a golf cart?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
What makes a gas golf cart start?
In a car, the engine starts when you turn the key, and it keeps running until you switch the ignition off. In a gasoline-powered golf cart, the engine starts when you step on the gas pedal, and it shuts off when you take your foot off the gas.
How do you test an ignition switch?
4:076:01How to test an ignition switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo as you can see on does open that connection back up as well as your starting position. So that'sMoreSo as you can see on does open that connection back up as well as your starting position. So that's good now next we want to check between the battery and the lights.
What does AL-CU mean on a wiring diagram?
A AL-CU stamps means it can be used on aluminum and water piping wiring. If it is unmarked or there is a reduce through the 'S if should only be used on copper wiring. READ 2005 Toyota Tundra Ignition Switch Wiring Diagram - Collection. 5. Include A Junction Container.
Can you touch gasoline pipes?
Never touch plumbing or gasoline pipes while dealing with electricity they are often used to ground electrical systems. 3. Make use of the Correct Tools. Before you begin, be sure to have an idea in place as to what outlets, buttons and fixtures will be involved in your project.
1. Strength Off
Make sure the power is off at the breaker prior to starting and use a voltage tester to verify that wires and/or electrical contacts are completely lifeless before you start working on them. Make sure everyone in your home is aware that electrical work is going on. Tape the circuit breaker into the off position.
2. Be Careful What You Touch
Never touch plumbing or fuel pipes while working together with electricity they are often used to ground electrical systems.
3. Use The Right Tools
Before you begin, be sure you have an idea in place as to what outlets, switches and fixtures will be involved in your project. Create sure you have all the appropriate tools, including but not limited to: needlenose pliers, wire blades, cable & wire stripper, fish & colored tape, volts tester, continuity specialist, electric & rightangle drill.
4. Purchase the Right Parts
If you are installing new receptacles make sure the new ones match the wiring in your home. A AL-CU stamps means it can be used on aluminum and copper wiring. When it is unmarked or you will find a reduce through the 'S if should only be used on copper wiring.
5. Add a Junction Box
Never splice wire connections together and hide them within a wall with no verse box — an accessible junction package should always be used to become a member of wires.
Why replace the key wire on a golf cart?
Replace the golf cart key switch wire if the connector to the key switch or solenoid is significantly frayed or corroded. Over time, corrosion will build up on the ends of the wire due to exposure to damp weather. Significant corrosion build-up can prevent your cart from starting consistently and ultimately result in the cart failing to start.
What direction does a golf cart transmission selector go?
Confirm that your golf cart transmission selector switch is set fully to the forward, reverse or park direction , depending on your model of golf cart. If the switch is partially set in between modes, it can result in your cart failing to start correctly.
Diagrams
- Numbering Key for 1967 -1970 Diagrams
1. Key Switch – 3 wires (Green, Blue, Yellow) For terminals 2, 3, and 4 2. KeySwitch Terminal – Green wire to Speed Switch Connection 11 3. Key Switch Terminal – Blue wire to Speed Switch Connection 12 4. Key Switch Terminal – Yellow wire to Speed Switch Connection 13 5. Speed S…
1967-70 Energized Circuits Diagrams
- Charging
1. Key switch – Off 2. Speed Switch – at resting stop 3. Solenoid “A” Open – Voltage not applied to small terminals 4. Solenoid “B” Open – Voltage not applied to small terminals 5. Solenoid “C” Open – Voltage not applied to small terminals 6. Solenoid “D” Open – Voltage not applied to … - First Speed
1. Key switch – Forward 2. Speed Switch – Movement toward Second Speed Contact 3. Solenoid “A” Closed – Voltage applied to small terminals, continuity across large terminals 4. Solenoid “B” Closed – Voltage applied to small terminals, continuity across large terminals 5. Solenoid “C” Op…
Wiring Diagrams For 1971 de
- Charging
1. Key switch – Off 2. Speed Switch – at resting stop 3. Solenoid “A” Open – Voltage not applied to small terminals 4. Solenoid “B” Open – Voltage not applied to small terminals 5. Solenoid “C” Open – Voltage not applied to small terminals 6. Solenoid “F” Open – Voltage not applied to s… - First Speed
1. Key switch – Forward 2. Speed Switch – Contact #3 3. Solenoid “A” Open – Voltage not applied to small terminals 4. Solenoid “B” Closed – Voltage applied to small terminals, continuity across large terminals 5. Solenoid “C” Open – Voltage not applied to small terminals 6. Solenoid “F” Clo…
Wiring Diagrams For 1972 to 1975 de
- Overview
The DE3 circuitry uses a battery switching system and resistor to control current flow to the traction motor. There are two basic circuits involved: Solenoid 18-volt control circuit-Key Switch, Time Delay Tube, and Solenoids. Traction Motor 18-36-volt Circuit: Uses Solenoid contacts, Resi… - Charging
1. Key switch – Off 2. Speed Switch – at resting stop 3. Solenoid “A” Open – Voltage not applied to small terminals 4. Solenoid “B” Open – Voltage not applied to small terminals 5. Solenoid “C” Open – Voltage not applied to small terminals 6. Solenoid “F” Open – Voltage not applied to sma…
Wiring Diagrams For 1976 to 1978 de
- The 1976 to 1978 Models are different from the 1975 models in that the front batteries are changed in orientation, as shown below. Wiring is essentially the same until 1979.
Conclusion
- These charts and illustrations are to be used in aiding the repair and maintenance of your Harley Davidson golf cart. The illustrations and language will be updated and more details become available. Other Years and Models for The Harley Davidson Golf Cart 1. Harley Davidson 1963-82 Model D, DC, and DF 2. Harley Davidson Model DE 1963 To 1966 3. Harley Davidson 1979–1982 …