What are disc golf discs made of?
Disc golf discs are made through a process called injection molding where extremely hot molten plastic is injected into a disc mold and is refrigerated and cooled until it hardens into that mold cavity, creating each individual disc.
Who invented disc golf?
Feb 21, 2022 · One half will have the disc’s “cavity,” and the other half will have what is called a “pin,” which is what the plastic will flow into. Discs are what is called “injection molded,” which means that the plastic is forced into the mold at high pressure. This is what gives discs their characteristic dome.
How do disc disc golf baskets work?
Nov 19, 2020 · Here´s how a disc is made in text form. Its starts with the plastic being carefully measured and mixed. For a consistent result the blend …
What is the decorating process for golf discs?
Dec 22, 2020 · As far as I can tell, I’m one of the only people in the world hand making discs, so I thought I’d show you the process!It’s hard and time intensive, but once...
How do they make discs for disc golf?
What are disc golf discs made from?
Where are disc golf discs manufactured?
What is PLH disc?
The Parting Line is the point on the nose(on the wing) of the disc where excess plastic(called flashing) leaks out of the mold during production. Most of this excess is eventually trimmed away so that it isn't uncomfortable to hold the disc.Feb 5, 2019
What kind of plastic is disc golf made of?
But now, in the modern era of the sport, a disc is usually made out of a certain type of plastic called polypropene. Polypropene is a thermoplastic resin that has the ability to soften into a liquid when being heated and becomes hard again when cooled.Jan 2, 2022
How do you make a mold for disc golf?
Does Prodigy make their own discs?
Over the past several years Prodigy has invested in a new disc golf manufacturing facility overseas. The discs produced in the China factory are now known as Ace Line discs.Dec 12, 2019
Who makes Prodigy discs?
Who owns Prodigy discs?
Does humidity affect disc golf?
What affects disc stability?
The degree to which a disc resists high speed turn determines the disc's stability. Discs that have a lot of high speed turn are understable. Discs that have a moderate amount of high speed turn are stable, and discs that resist turning right even at high speeds are overstable.
Does the color of a disc affect stability?
What is disc golf made of?
But now, in the modern era of the sport, a disc is usually made out of a certain type of plastic called polypropene. Polypropene is a thermoplastic resin that has the ability to soften into a liquid when being heated and becomes hard again when being cooled.
What material is used to make disc golf discs?
There are also other materials that are being used to make disc golf discs including polyethylene, thermoplastic elastomer (TPE), and polyurethane plastics.
Is frisbee the same as disc golf?
The sport of frisbee and disc golf will always be related to each other. The fact that there are some sports enthusiasts that often mistaken that discs from disc golf and frisbee are exactly the same makes the two sports share similar properties.
Is disc golf a part of disc golf?
The disc is an integral part of disc golf and as a practitioner, it is just right that you are familiar with how disc golf discs are made. Hope that this article provides a lot of information on the most important equipment for disc golf. As a practitioner, it is important for you to at least know the process as the disc contributes heavily when you when or lose in the game.
What is polypropene disc?
Polypropene is a thermoplastic resin that has the ability to soften into a liquid when being heated and becomes hard again when being cooled. These type of disc golf plastics also has the ability to be molded into a variety of shapes making it a perfect material for disc golf discs making process.
What is Disc Golf?
Disc golf was primarily known as ‘Tin lid golf’ which is basically a disc flying sport. The game was first invented at the beginning of the 19th century and was at first played in 1926 in Canada. The methodology of playing this game is quite similar to that of playing golf.
How to Make a Disc Golf Disc
For making a golf disc, an ultra-speed procedure known as ‘injection molding’ is adopted. The main principle of this procedure is taking a liquid plastic ingredient into a sealed mold that is generally of the multi-hollow type. The liquid plastic is refrigerated to a solid form just after being poured into the mold.
What are Disc Golf Discs Made of?
With the advent of commercialization since the 1950s, the primary material for discs is plastic, i.e., .polyethylene. Sometimes, other materials have been tried but failed. Some additional chemicals are used a bit for speed, durability, stability, and design. The ingredients or raw materials used in making disc golf discs are not very diverse.
How Disc Golf Discs Are Made (Step-by-Step Guide)
Disc golf disc is getting popularity as a game and pastime all over the world. During the initial stage, it was easy and straightforward to some extent to produce discs. Time has changed a lot. there are so many professional championships that are held worldwide.
Frequently Asked Questions
Answer: The temperature ranges between 320 degrees to 450 degrees Celsius.
Conclusion
So, this is our detailed guide on how disc golf discs are made. I have provided a summary of the complete making process in this article. As you can see, producing golf discs is not as easy as it may seem. The making process includes a lot of quality raw materials, well-functioned machines, skilled workers who have patience and a sense of timing.
How does technology play a role in disc golf?
First, computers are used to design a model. Then a machine is used to produce a prototype. When that is done, a wind tunnel or other technological equipment test the prototype.
How is disc golf made?
First, computers are used to design a model. Then a machine is used to produce a prototype. When that is done, a wind tunnel or other technological equipment test the prototype. When all this is done, tweaks to the design are made until the perfect disc golf disc is produced.
How are computers used in disc golf?
First, computers are used to design a model. Then a machine is used to produce a prototype. When that is done, a wind tunnel or other technological equipment test the prototype. When all this is done, tweaks to the design are made until the perfect disc golf disc is produced.
What is conveyor belt?
A conveyor belt transports the pellets from the demagnifying hopper to the heated extruder container. The pellets are subjected to high temperatures that liquefy them as they roll down the new conveyor belt.
How is liquefied plastic injected into molds?
After the liquid plastic reaches the gates it is injected into the molds through specialized nozzles. These nozzles apply roughly 10.000 to 30,000 PSI of pressure to make sure there are not voids in the material.
What is the most popular method to add graphics to a disc?
Three methods are used to add all the graphics and other data to the discs. One option, and it is the most popular one to use, is the hot imprinting method. This is where dried ink is transferred to another surface through pressure and and high temperatures.
What is the tool maker?
The mould maker- or he may be known as the tool maker. Either way he uses the design to help him form the mold needed to make the prototype and subsequent discs. Metal materials- the mould maker then uses either steel or aluminum as the construction material for the mold.
How do disc golf discs work?
Disc golf companies use the process of injection molding to manufacture their discs. This method is highly efficient and cost-effective. In the world of plastic polymer, this is the go-to method for manufacturing large volumes of the same product. Injection molding produces very low scrap rates compared to traditional manufacturing practices. This allows for a smooth and lucrative manufacturing process that benefits both the disc golf companies as well as the consumer. Due to this highly evolved process, we see the benefit in lower prices on the shelves. What a sport!
What is the process of forming discs?
Then comes the process of forming discs through injection molding.
What is polypropene disc?
This is a thermoplastic polymer resin that is used for many different applications of plastic. Polypropene is the base plastic of most discs. Manufacturers will then use a smaller ratio of another plastic (i.e., polyethylene, polyurethane, thermoplastic elastomer, etc.) blended in depending on what finished product they desire.
What is the base of discs?
Discs begin as millions of tiny pellets of polypropylene plastic (i.e., polypropene). This is a thermoplastic polymer resin that is used for many different applications of plastic. Polypropene is the base plastic of most discs. Manufacturers will then use a smaller ratio of another plastic (i.e., polyethylene, polyurethane, thermoplastic elastomer, ...
Why do you run a sharp blade around a disc?
A sharp blade is run around the rim to smooth out imperfections. You may have noticed on some discs that the rim is not uniform. Manufacturers have different protocols for this step and some result in smoother edges while with others it is clear that there are imperfections. Now it is time for the discs to get stamped.
Where do you stamp a disc?
Most discs get stamped on top of the flight plate (the part of the disc inside the circumference of the rim) while some receive a stamp on the bottom. Manufacturers have been exponentially creative with their stamps in recent years. This part of the process gives each disc its own unique personality.
What are disc golf discs made of?
Most disc golf discs are made out of polypropylene plastic, otherwise known as polypropene, which is a thermoplastic polymer resin used in a wide variety of applications. Discs are also made using a variety of other plastic types that are heated and molded into individual discs. The sport is usually played on a course with 9 or 18 holes.
When was disc golf invented?
Disc golf was first invented in the early 1900s. The first game was held in Bladworth, Saskatchewan, Canada in 1927. Ronald Franklin Gibson and a group of his Bladworth Elementary School buddies played a game of throwing tin lids into 4-foot wide circles drawn into sandy patches on their school grounds. They called the game Tin Lid Golf and played on a fairly regular basis. However, after they grew older and went their separate ways, the game came to an end. It was not until the 1970s that modern disc golf would be introduced to Canadians at the Canadian Open Frisbee Championships in Toronto and Vancouver, BC.
Is disc golf a sport?
Yes. World Games. 2001. Disc golf is a flying disc sport in which players throw a disc at a target; it is played using rules similar to golf. Most disc golf discs are made out of polypropylene plastic, otherwise known as polypropene, which is a thermoplastic polymer resin used in a wide variety of applications.
What is disc golf?
Disc golf is a flying disc sport in which players throw a disc at a target; it is played using rules similar to golf. Most disc golf discs are made out of polypropylene plastic, otherwise known as polypropene, which is a thermoplastic polymer resin used in a wide variety of applications. Discs are also made using a variety ...
When did Ed Headrick start disc golf?
Disc Golf Association In 1976 "Steady" Ed Headrick and his son Ken Headrick started the first disc golf company, the Disc Golf Association (DGA). [3] .
Who started the disc golf industry?
Disc Golf Association In 1976 "Steady" Ed Headrick and his son Ken Headrick started the first disc golf company, the Disc Golf Association (DGA). [3] . The purpose of DGA was to manufacture discs and targets and to formalize the game for disc golf.
What was the first disc golf target?
Ed Headrick's Flying Disc Entrapment Device Patent 4039189. The first disc golf target made with chains that became the standard for disc golf. In 1977, Headrick and his son Ken developed the modern basket catch for disc golf, US Patent 4,039,189, [4] titled Flying Disc Entrapment Device, which they trademarked "Disc Pole Hole". The Disc Pole Hole created a standardized catching device that had a chain-hanger that held vertical hanging rows of chain out and away from a center pole. The vertical rows of chain came together forming a parabolic shape above and angling down towards a metal basket that attached to and surrounded the center pole, and could catch a disc from all directions.
The Materials Needed to Make A Disc Golf Disc
The Disc Golf Discs Making Process – Injection Moulding
- Since we already know the materials used in the process of making a disc, it is now time to familiarize the process of injection molding. To make you fully understand the process, I will make it as simple as possible to the readers. When a plastic is subjected to injection molding, it will form different chemical bonds called polymers. These different bonds involve different types of …
Disc Golf Discs vs Frisbees
- The sport of frisbee and disc golf will always be related to each other. The fact that there are some sports enthusiasts that often mistaken that a disc and a frisbee are exactly the same makes the two sports share similar properties. However, a disc and a frisbee are radically different in appearance and flight characteristics. The disc golf disc which is designed to take flight and cov…
Conclusion
- The disc is an integral part of disc golf and as a practitioner, it is fun to familiarize yourself with how disc golf discs are made. Hopefully this article provides a lot of information on the most important equipment for disc golf.