A golf cart runs on a motor, which is controlled by a solenoid. A solenoid is a coil of wire that is wrapped around a metal rod. It is used to control the flow of current, so a golf cart cannot run without a solenoid.
Full Answer
Are there any wiring diagrams for the Harley Davidson golf cart?
These wiring diagrams are for the final years of the Harley Davidson golf cart before the name “Harley Davidson” was dropped. These drawings are for the electric model only.
How to troubleshoot your club car golf cart?
Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. These differences are important when troubleshooting your cart. 1. Battery connections 2. Discharged batteries 2. Failed switch 1. Loose Wires 2. Failed Switch 3. Cam not Activating Micro Switch
What kind of electrical system does a Harley Davidson cart have?
The Harley Davidson gasoline cart has a 12-volt electrical system utilizing a combination starter motor/generator unit built into the engine crankcase, in conjunction with a control switch-box-regulator unit and a storage battery using a negative grounded system.
How does a golf cart control solenoid work?
The solenoids that connect this circuit are controlled by the lower voltage (12 or 18-volt) 16 gauge circuit which includes the key switch, the microswitch, the speed switch, and the solenoid coils. The speed of the cart is increased and decreased by selected solenoids switching through taps on a resistor.
How do you bypass the ignition on a golf cart?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
Can you hotwire an electric golf cart?
Hot-wiring somebody else's golf cart is illegal and should not be performed under any circumstance. If, however, you own a golf cart and have lost the key, hot-wiring is an easy process that allows you to bypass the cart's ignition.
What does an ignition coil do on a golf cart?
The Nature of Golf Cart Ignitors In essence, the ignitor works to enhance electrical signals and produce a larger flow of electricity to the coil that helps your spark plug operate. In this way, it is an essential part on gas-powered golf carts but is usually not found on electrical carts as there is no need.
How much is a Harley Davidson golf cart worth?
When you've got a vehicle that's restored beyond mint condition, you know that you have to be ready to pay the price. This 1978 AMF Harley Davidson Golf Cart is available to own for $18,500. It's a complete and stunning restoration of a classic, and you won't find anything else like it out there.
Is it easy to steal a golf cart?
If a person with poor intentions gets ahold of an E-Z-GO master key, there will be lots of golf carts they can steal with very little effort. If you don't have a GPS installed on your cart, then you will potentially never see it again. The good news is that you can change your key on your golf cart to a unique key.
Can you make a copy of a golf cart key?
Can You Get a Copy of a Golf Cart Key Made? Yes, you can easily get a copy of a golf cart key made by a golf cart manufacturer, retailer, or locksmith.
What sends power to the coil packs?
The ignition coil converts the low voltage electricity into high voltage power in timed pulses. The distributor has a shaft that gets spun by the camshaft. That moves other distributor parts that cause the ignition coil to pulse, and sends the electricity down each spark plug wire in order.
How do you test a golf cart ignition coil?
Get the negative terminal of the golf cart batteries disconnected with the help of a wrench. Get the wires which lead to the ignition coil disconnected. Check to confirm if the thicker wire is attached to a wiring harness that can be unplugged. The thinner wire acts as a pin connector which may be pulled out by hand.
Why is my golf cart not firing?
First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.
How much is a 1982 Harley Davidson golf cart worth?
1982 Harley Davidson golf cart has sold in Wamego, Kansas for $605.
How do you tell what year Harley Davidson golf cart is?
Using the Serial Plate. The easiest way to find the age of your Harley Davidson golf cart is to use the serial plate. Typically, this plate is located somewhere the rear wheel of the cart.
What years did Harley make golf carts?
Harley Davidson LSVs Came in 1970 Golf carts were first labelled with the AMF logo in 1972. Under the AMF tag, two gas-powered golf carts were developed, one with three wheels and another with four.
How do you start a Club Car golf cart without a key?
Insert the tip of your screwdriver in the ignition switch's slot. Move the screwdriver up and down gently but firmly until you can turn the tool around the same way you would turn a key. This should fire up the cart.
How do you hotwire a push cart?
0:252:20How to Hot Wire a Car - YouTubeYouTubeStart of suggested clipEnd of suggested clipStep. 1 pound a flathead screwdriver into the ignition. And turn it like a key this will ruin theMoreStep. 1 pound a flathead screwdriver into the ignition. And turn it like a key this will ruin the ignition cylinder. But it's effective on many cars manufactured before the mid-90s.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.
What wires are needed to test a heavy gauge motor?
Motor wires A1, A2, S1, and S2 must be disconnected before testing to ensure there are no false readings from the heavy gauge motor circuit. Connect one lead from the continuity tester to the cart frame and with the other lead, test each of the motor terminals (A1, A2, S1, and S2). The tester SHOULD NOT LIGHT.
What is a solenoid on an electric motor?
On the Electric model, a series of solenoids operate the forward and reverse functions of the electric motor and select different tap points on the resistor to change speeds. A solenoid is a switch…it is used to complete a high amperage circuit that would over-power smaller and more delicate contacts in the switch.
Wiring Key 1979-82 Model De, DE-3, DE-4
Key Switch – 4 wires (Green, Blue, Yellow, Red) For terminals 2, 3, 4, and 5
1979 – 1982 Energized Circuits Diagrams
The wiper arm is at full rest and making contact with Contact Terminal #1. Batteries are in parallel through the charger plug 23.
Troubleshooting Chart for the 1979–1982 DE, DE4
link to How Does A Golf Cart Work? - Complete Guide To Understanding It (2021)
How to tell if your Harley has a bad ignition coil?
One sign that sends you an indication that you have a bad Harley ignition coil is that your bike consumes more fuel than it usually does. When this happens, your motorcycle gets less mileage. Check your ignition coil as it may have a fault.
How much does it cost to put an ignition coil on a motorcycle?
Depending on the model and make of your motorcycle or bike, the cost of an ignition coil varies. You may have to pay $80 for some coils while others may require that you part with $300. On average, prepare something in the region of $150.
How do I replace an ignition coil?
Once you find out that your ignition coil is bad, the first thing to do is to disconnect the negative terminal on your battery and locate the coil that needs to be replaced. Try to disconnect the cable that leads into the bad coil.
Why does my Harley Davidson stop working?
This usually occurs when the weak coil starts to send some irregular sparks to the spark plugs. As a consequence, your car may completely stop working or fail to restart after shutting up.
Why does my Harley backfire?
Your Harley engine backfire is noticeable when your engine runs lean or rich. It’s rich when there’s more fuel than air present in the engine, and lean when there‘s more air than fuel present. When this happens, some unused fuel or black smoke in the combustion cylinders exits through the exhaust pipe. Learn why Harley Davidson Motorcycle’s ...
What does it mean when your engine fails to start?
When your engine fails to start, it is a clear symptom of a failed coil. You’ve got to watch out. This is a common sign in single-coil engines, and the engine will produce some cranking sound with no sparks coming from the cylinders.
Wiring Diagrams For 1972 to 1975 DE
The DE3 circuitry uses a battery switching system and resistor to control current flow to the traction motor.
Wiring Diagrams For 1976 to 1978 DE
The 1976 to 1978 Models are different from the 1975 models in that the front batteries are changed in orientation, as shown below. Wiring is essentially the same until 1979.
Conclusion
These charts and illustrations are to be used in aiding the repair and maintenance of your Harley Davidson golf cart. The illustrations and language will be updated and more details become available.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf...
When did golf carts evolve?
Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. These differences are important when troubleshooting your cart.
How to test a coil for grounded windings?
All coils with metal housings can be tested for grounded windings by touching one probe of an inexpensive test light on the metal container and the other to the primary and high-tension terminals. If the tester lights or you see sparks, the windings are grounded out and the coil is defective.
Why is my ignition coil failing?
It is possible to have a sudden failure due to broken windings or bad connections inside the coil. However, it is more common for coil problems to show up as hard starting, a repeated high-speed miss or a gradual decline in ignition system performance.
Why do coils fail?
Most coil failures result from secondary winding defects. Sometimes the thin lacquer insulation between the two windings deteriorates. Other times the windings are no longer insulated from ground. These kinds of coil problems are usually caused by heat and vibration.
What is the primary winding on a car battery?
This is the terminal that receives voltage from the battery .
What happens when you open the ignition breaker?
When the points open, the flow of primary current stops and the magnetic field collapses. This sends current through the secondary winding.
What is the ignition system?
Even for the somewhat knowledgeable among us, the ignition system occupies an almost magical place in our automotive understanding. A place occupied by the intricacies of the Quasi-turbine engine and the Pogue Carburetor. We understand the principles, but whatever actually happens “in there” is to some degree, confined to our imaginations.
Is an ignition coil an electromagnet?
Like an Electromagnet. An ignition coil is basically an electromagnet. It has an iron core with fairly thick wire (primary winding) wrapped around it a few hundred times.
Wiring Key 1979-82 Model DE, DE-3, DE-4
1979 – 1982 Energized Circuits Diagrams
- Charging
The wiper arm is at full rest and making contact with Contact Terminal #1. Batteries are in parallel through the charger plug 23. 1. Key switch – Off 2. Speed Switch – At Contact #1 3. Solenoid “A” Open – Not Energized 4. Solenoid “B” Open – Not Energized 5. Solenoid “C” Open – Not Ener… - First Speed
As the wiper arm moves off of Terminal #1, power is applied through the left and right diodes. Terminal #2 is a buffer and provides no connections. Contact is made with Terminal #3 and power is applied to Solenoids “F” and “B”. Power is passed through the Resistor 18 and First Spe…
Troubleshooting Chart For The 1979–1982 DE, DE4
- Other Years and Models for The Harley Davidson Golf Cart 1. Harley Davidson 1963-82 Model D, DC, and DF 2. Harley Davidson Model DE 1963 To 1966 3. Harley Davidson Model DE 1967-1978 4. Harley Davidson Model DEC 1966 to 1968 5. Harley Davidson Model DEC 1969-70