Use an air gun to turn the puller inward at a high rate of speed. Once the puller contacts the crankshaft, the pressure created causes it to pop off the tapered fit. Without a puller, golf cart clutch removal is next to impossible.
Full Answer
How to remove a secondary clutch on a Yamaha golf cart?
There are some simple steps involved in removing the secondary clutch on a Yamaha golf cart. Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
How to fix a golf cart clutch that won’t drive?
Consult the model number of your golf cart to ensure that you have the right set of clutch pullers, and then get some machine oil. The process is relatively simple for almost all the models. For the secondary clutch, change the drive belt’s adjustment connected to it, and that should solve the problem.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
Are there any problems with the secondary clutch on the Yamaha G1?
There can be a variety of problems with the secondary clutch on the Yamaha G1. Before you start making adjustments, the important thing is to identify the exact problem damaging the cart. There can be various problems with the golf cart clutch, so we need to identify the exact problem.
How do you take the clutch off of Yamaha Golf Cart?
3:197:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipTake a large screwdriver stick between the spider push it down just as help steady. It. And finishMoreTake a large screwdriver stick between the spider push it down just as help steady. It. And finish loosening the bolt. And out comes the plush.
How do you make a clutch removal tool?
0:293:32Clutch Removal Tool, Make your own small engine tool - YouTubeYouTubeStart of suggested clipEnd of suggested clipI do not have a clutch puller tool we made this out of a 9/16 socket what you happen to have aMoreI do not have a clutch puller tool we made this out of a 9/16 socket what you happen to have a quarter inch is some random one I had around the shop.
How do you change a clutch on a Yamaha golf cart?
4:236:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow we're gonna go ahead put. Our new clutch through the belts here. And place it back on then you'MoreNow we're gonna go ahead put. Our new clutch through the belts here. And place it back on then you're gonna take your new center bolt from your kit which includes a lock nut in the washer. And place
How do you remove a primary clutch that is stuck?
1:487:03How to Remove a Stuck CVT/PVT Primary Clutch on a SXS/UTV/ATV ...YouTubeStart of suggested clipEnd of suggested clipYou can use just engine. Oil. Sometimes you can even get away with using just grease.MoreYou can use just engine. Oil. Sometimes you can even get away with using just grease.
What is a pin clutch remover?
Helping tool to remove rubber pin back clutches from Enamel Pins. If you have to handle a lot of pins, it saves times and can prevent sore fingertips. You simply slide the pin down the top (ears) to make the clutches pop off, which are collected in the body.
How do you use a clutch basket tool?
0:502:45Tusk Motorcycle Clutch Holding Tool - YouTubeYouTubeStart of suggested clipEnd of suggested clipDirectly across from each other. On the diameter of the inner hub. And then I'm going to put just aMoreDirectly across from each other. On the diameter of the inner hub. And then I'm going to put just a tiny bit of pressure to clamp that down a lot of guys will make the mistake.
Where is the model number on a Yamaha golf cart?
It is likely located:Under the rear bumper on the frame; or.Under the seat where the floor board meets the motor compartment; or.Under driver side glove box.
How does a Yamaha Golf Cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you fix a clutch on a golf cart?
5:5017:54fix sticking clutch on EZGO golf cart- DIY specialty tools - YouTubeYouTubeStart of suggested clipEnd of suggested clipPlate it's the easy part sure everything else will be insanely complicated most of the things i sawMorePlate it's the easy part sure everything else will be insanely complicated most of the things i saw online show that you need a lot of specialized. Tools to take this clutch. Apart.
How do you remove a centrifugal clutch?
1:173:15how to remove a stubborn centrifugal clutch off of a go kart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd this is the housing of the clutch. And I just cut through this side and then took my chisel onMoreAnd this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried. It off pulled.
How do you remove the primary clutch on a Cvtech?
0:4213:15How to remove CVTech Clutch Primary & Secondary - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust spread the clutch up and once you get the belt. Loose. You can now if you're just doing primaryMoreJust spread the clutch up and once you get the belt. Loose. You can now if you're just doing primary work the primary will come off. Without taking the belt off the outer half of the primary.
How do you remove a comet duster clutch?
Remove the clutch bolt and install a 7/16" rod, 5 1/2" long in the hole. Take a fine thread 9/16" bolt, 2 1/2" long and turn it in against the threaded rod. The clutch will pop off.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
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Product description
Clutch Puller Easy Removal Tool Primary Drive Clutch Description: Very durable, good working condition, easy to install. Precise machining for accuracy, heat treated for superior strength. Coated with black oxide finish for resistance to rust and corrosion. Please apply some lube oil on the clutch and puller tool before use it. Specification: Item Type: Clutch Puller Material: Metal Vehicle Application: Replacement for Yamaha Gas Golf Cart G1-G22 1979 - 2006 Package Included: 1 x Clutch Puller.
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How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.
Why is my cart not smooth?
When you’re driving up a hill or even on a flat surface and notice that the cart transmission is not smooth, then it clearly indicates that the issue lies with the clutch system. Another common problem a lot of people face is a jerky start. The cart while starting up might give out a few jerky movements.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
Why does my clutch get stuck?
Another cause could be a bad spring. Sometimes, if the spring in the system is bad, it could cause the clutch to get stuck. Try replacing the spring and check if the problem is resolved. If none of these work, you might have to replace or rebuild the entire clutch system.
What is CVT in golf carts?
Golf carts have a special technology called CVT which stands for Continuous Variable Technology . This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch.
Can a clutch be smooth?
If you’re driving up a hill, any problems with the clutch can be easily noticed. The clutch system will not be smooth and the speed will be erratic. These are some of the common problems observed due to issues with the clutch system.