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how disc golf discs are made

by Morgan Gaylord Published 3 years ago Updated 2 years ago
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What are disc golf discs made of?

Disc golf discs are made through a process called injection molding where extremely hot molten plastic is injected into a disc mold and is refrigerated and cooled until it hardens into that mold cavity, creating each individual disc.

What is the decorating process for golf discs?

Oct 12, 2018 · For making a golf disc, an ultra-speed procedure known as ‘injection molding’ is adopted. The main principle of this procedure is taking a liquid plastic ingredient into a sealed mold that is generally of the multi-hollow type. The liquid plastic is refrigerated to a solid form just after being poured into the mold.

What is the history of Dynamic Discs?

Oct 28, 2020 · This combination of plastic mixed with certain colors of pellets are the recipe for the vast majority of discs on the market. Then comes the process of forming discs through injection molding. Injection Molding. Disc golf companies use the process of injection molding to manufacture their discs. This method is highly efficient and cost-effective.

Who invented disc golf?

Dec 22, 2020 · As far as I can tell, I’m one of the only people in the world hand making discs, so I thought I’d show you the process!It’s hard and time intensive, but once...

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How do they make discs for disc golf?

0:002:18How a Disc Golf Disc is made - YouTubeYouTubeStart of suggested clipEnd of suggested clipAfter the drying. Process comes the color blend either one or two containers being used two whenMoreAfter the drying. Process comes the color blend either one or two containers being used two when getting our burst. Effect the plastic blend.

What are disc golf discs made out of?

polypropylene plasticMost disc golf discs are made out of polypropylene plastic, otherwise known as polypropene, which is a thermoplastic polymer resin used in a wide variety of applications.

How are discs made?

2:374:35How It's Made - Compact Discs - YouTubeYouTubeStart of suggested clipEnd of suggested clipDisks are made from a very special plastic called polycarbonate the mold is closed and liquidMoreDisks are made from a very special plastic called polycarbonate the mold is closed and liquid polycarbonate is injected into the die.

How many molds does a disc golf have?

Many players will carry multiple fairways and drivers that are often landing within 30 feet of each other. Some players carry two putter molds and three midranges and then 13 different fairway and driver molds that might all land in this zone.May 4, 2021

What kind of plastic is disc golf made of?

polypropeneBut now, in the modern era of the sport, a disc is usually made out of a certain type of plastic called polypropene. Polypropene is a thermoplastic resin that has the ability to soften into a liquid when being heated and becomes hard again when cooled.Jan 2, 2022

Why did Vibram stop making discs?

We have made the very hard decision to exit the sport of disc golf. We feel that the sport of disc golf deserves more attention and effort than our business is able to provide, given the volume of resources needed for the much larger segments of our business.Feb 21, 2018

Where are disc made?

Simply put, your spinal discs are the little cushions that sit between the bones (vertebrae) in your spine. Each disc is made up of a tough, fibrous outer layer (annulus fibrosis) and a jelly-like inner layer (nucleus pulposus).Feb 2, 2021

Are CDs toxic?

Over time, CDs can release Bisphenol A (BPA), which can cause health implications in humans. Burning CDs releases toxic fumes into the air we breathe, and they require a special recycling process that isn't accepted in single-stream recycling bins.Jan 21, 2016

How many discs do pros carry?

A lot of good players and professional players carry bags with 20 to 30 discs at a time. That many isn't necessary, but some people just like to have a bunch of discs to throw every round.

How many discs do I need for disc golf?

While it's true you only really need one disc to play disc golf, most players carry multiple discs because each disc is designed to do one or a couple of things really well. Another way to say that is most discs aren't well rounded. They are desgined to fly a specific distance at a specific speed.Mar 22, 2019

What discs do I need in my bag?

What discs to put in your bag:An overstable driver with a lower speed: Innova Thunderbird.An understable driver with a lower speed: Discraft Avenger SS.An overstable fairway driver with low fade: Innova Teebird.An understable fairway driver: Innova Leopard.A midrange with some fade: Innova Roc.More items...•Oct 3, 2016

The Materials Needed to Make a Disc Golf Disc

In the early days of disc golf discs manufacturing, there were a lot of materials that were used. But now, in the modern era of the sport, a disc is usually made out of a certain type of plastic called polypropene.

The Disc Golf Discs Making Process – Injection Moulding

Since we already know the materials used in the process of making a disc, it is now time to familiarize the process of injection molding. To make you fully understand the process, I will make it as simple as possible to the readers.

Disc Golf Discs vs Frisbees

The sport of frisbee and disc golf will always be related to each other. The fact that there are some sports enthusiasts that often mistaken that a disc and a frisbee are exactly the same makes the two sports share similar properties. However, a disc and a frisbee are radically different in appearance and flight characteristics.

Conclusion

The disc is an integral part of disc golf and as a practitioner, it is fun to familiarize yourself with how disc golf discs are made. Hopefully this article provides a lot of information on the most important equipment for disc golf.

What are the different types of golf discs?

Plastic variations determine the following: 1 Types of the disc (Driver, mid-range, putter) 2 Speed 3 Price 4 Type of golf courses 5 Distance 6 Stability 7 Opacity 8 Glowing in dark

What is the first step in the process of making thermoplastics?

The first step is the compounding phase . A distinct compounding process is used for preparing each type of raw material. In the case of thermoplastics, the compounding process turns the plastic into dried, open-flowing pellets by the process of extrusion and dehydration that typically occurs at the time of manufacturing. When the compounding phase is finished, the substance is tested for humidity content and normal molecular heaviness.

What is conveyor belt?

A conveyor belt transports the pellets from the demagnifying hopper to the heated extruder container. The pellets are subjected to high temperatures that liquefy them as they roll down the new conveyor belt.

How is liquefied plastic injected into molds?

After the liquid plastic reaches the gates it is injected into the molds through specialized nozzles. These nozzles apply roughly 10.000 to 30,000 PSI of pressure to make sure there are not voids in the material.

What is the tool maker?

The mould maker- or he may be known as the tool maker. Either way he uses the design to help him form the mold needed to make the prototype and subsequent discs. Metal materials- the mould maker then uses either steel or aluminum as the construction material for the mold.

How to make disc golf discs?

What happens in this process can easily be explained. First, plastic materials need to be melted down and turned into a liquid. Second, once this is done, the liquid plastic is taken through a process that removes excess moisture and any metal impurities.

What are disc golf discs made of?

Usually disc golf discs are made from thermoplastic, thermosets or elastomers. But since the middle 1990s over 18,000 different materials have been used to make a disc golf disc. This is because designers are always looking to fine tune the discs and give them greater distance, stability and grip control.

What is polyethylene made of?

It is the most used thermoplastic material used throughout the world since the 1950s. Manufacturers make polyethylene out of a colorless flammable gas called ethylene. To make polyethylene, the gas is subjected to heat, pressure and a catalyst. All these ingredients change the gas into a polymer.

What is hot stamping?

Manufacturers have been exponentially creative with their stamps in recent years. This part of the process gives each disc its own unique personality. The method used is called “ hot-stamping .”. An adhesive medium with heat added from above makes this technique quick, cost-effective, and long-lasting.

How do disc golf discs work?

Disc golf companies use the process of injection molding to manufacture their discs. This method is highly efficient and cost-effective. In the world of plastic polymer, this is the go-to method for manufacturing large volumes of the same product. Injection molding produces very low scrap rates compared to traditional manufacturing practices. This allows for a smooth and lucrative manufacturing process that benefits both the disc golf companies as well as the consumer. Due to this highly evolved process, we see the benefit in lower prices on the shelves. What a sport!

What is disc golf?

Disc golf is a flying disc sport in which players throw a disc at a target; it is played using rules similar to golf. Most disc golf discs are made out of polypropylene plastic, otherwise known as polypropene, which is a thermoplastic polymer resin used in a wide variety of applications. Discs are also made using a variety ...

How many holes are there in disc golf?

Disc golf courses. Most disc golf courses have 9 or 18 holes, and exceptions most often have holes in multiples of three. Courses with 6, 12, 21, 24 or 27 holes are not uncommon. The PDGA recommends that courses average 200–400 ft (61–122 m) per hole, with holes no shorter than 100 ft (30 m).

Which country has the most disc golf courses?

Three countries account for 85% of all disc golf courses worldwide: the United States (75%), Finland (7%) and Canada (3%). Other notable countries include Sweden, and Estonia, which has the highest density of disc golf courses per km 2 of dry land of any country and the second-highest number of courses per capita, between Iceland and Finland, which have 150 and 111 courses per million inhabitants, respectively. Outside North American and European strongholds, Japan, Australia, New Zealand, and South Korea have the most courses. There are disc golf courses on every continent, including 24 in Latin America, 8 in Africa, and one in Antarctica. The Åland Islands have been defined as the world's largest single disc golf park, with one course in each of the 16 municipalities of Åland.

When was disc golf invented?

Disc golf was first invented in the early 1900s. The first game was held in Bladworth, Saskatchewan, Canada in 1927. Ronald Franklin Gibson and a group of his Bladworth Elementary School buddies played a game of throwing tin lids into 4-foot wide circles drawn into sandy patches on their school grounds. They called the game Tin Lid Golf and played on a fairly regular basis. However, after they grew older and went their separate ways, the game came to an end. It was not until the 1970s that modern disc golf would be introduced to Canadians at the Canadian Open Frisbee Championships in Toronto and Vancouver, BC.

Who invented the Frisbee?

Ed Headrick, also known as "Steady" Ed Headrick, (June 28, 1924 - August 12, 2002) was an American toy inventor. He is most well known as the father of both the modern-day Frisbee and of the sport and game of disc golf.

Is disc golf more male or female?

While there are more male than female players, the Women's Disc Golf Association exists to encourage female players and arrange women's tournaments. A PDGA survey states that out of its 35,662 active members in 2016, 7.6% are female, or about 2,728.

What was the first disc golf target?

Ed Headrick's Flying Disc Entrapment Device Patent 4039189. The first disc golf target made with chains that became the standard for disc golf. In 1977, Headrick and his son Ken developed the modern basket catch for disc golf, US Patent 4,039,189, [4] titled Flying Disc Entrapment Device, which they trademarked "Disc Pole Hole". The Disc Pole Hole created a standardized catching device that had a chain-hanger that held vertical hanging rows of chain out and away from a center pole. The vertical rows of chain came together forming a parabolic shape above and angling down towards a metal basket that attached to and surrounded the center pole, and could catch a disc from all directions.

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The Materials Needed to Make A Disc Golf Disc

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In the early days of disc golf discs manufacturing, there were a lot of materials that were used. But now, in the modern era of the sport, a disc is usually made out of a certain type of plastic called polypropene. Polypropene is a thermoplastic resin that has the ability to soften into a liquid when being heated and becomes hard a…
See more on discountdiscgolf.com

The Disc Golf Discs Making Process – Injection Moulding

  • Since we already know the materials used in the process of making a disc, it is now time to familiarize the process of injection molding. To make you fully understand the process, I will make it as simple as possible to the readers. When a plastic is subjected to injection molding, it will form different chemical bonds called polymers. These different bonds involve different types of …
See more on discountdiscgolf.com

Disc Golf Discs vs Frisbees

  • The sport of frisbee and disc golf will always be related to each other. The fact that there are some sports enthusiasts that often mistaken that a disc and a frisbee are exactly the same makes the two sports share similar properties. However, a disc and a frisbee are radically different in appearance and flight characteristics. The disc golf disc which is designed to take flight and cov…
See more on discountdiscgolf.com

Conclusion

  • The disc is an integral part of disc golf and as a practitioner, it is fun to familiarize yourself with how disc golf discs are made. Hopefully this article provides a lot of information on the most important equipment for disc golf.
See more on discountdiscgolf.com

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