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how do i fix the charging system on my 1980 g1 golf cart

by Rachel Walter Published 3 years ago Updated 2 years ago

Charge your cart’s batteries with a car battery charger if they are totally dead. Disconnect all your golf cart’s batteries from one another and remove them from your golf cart. Hook each battery up, one at a time, to a car battery charger and charge each battery for 20-30 minutes to revive them.

Full Answer

What to do if your G1 golf cart does not charge?

1 Often, the G1 golf cart doesn’t charge because of a bad receptacle. Make sure that the receptacles fit tightly and are clean. ... 2 Check the plastic coverings on the prongs. A broken cover can also build problems. ... 3 The next thing to watch out for is corrosion. Corrosion mainly occurs at the battery terminals. ...

How do I charge my golf cart battery?

When you plug in your charger to your cart it will fully charge the batteries. Once fully charged, the charger goes into its "storage mode" feature so long as it is connected to the golf cart and the wall.

Can I Fix my Yamaha golf cart if it is not charging?

You can fix your Yamaha golf cart if it is not charging by considering the following facts and steps: The Golf cart will not start charging until and unless the charger turns on. If the battery takes a lot of time to recharge or gets drained after getting the charge, this prevents it from fully charging.

Why is my golf cart battery charger not working?

So the first guess or main reason why your golf cart battery charger is not working right now is because the batteries in your golf cart are completely dead.

How does a golf cart starter generator work?

The starter generator works in two ways; the starter portion cranks the engine and the generator portion recharges the battery. When the gas pedal is depressed the starter cranks the engine over. When it begins to run on its own, the generator portion of the unit begins to charge the 12-volt battery.

How do you polarize a starter generator on a golf cart?

0:391:10How to Polarize at the Generator - YouTubeYouTubeStart of suggested clipEnd of suggested clipTake your live jumper lead and touch it touch touch. You're going to get a small spark. When that'sMoreTake your live jumper lead and touch it touch touch. You're going to get a small spark. When that's happened that's the end of it lay. Your field wire back on where she belongs. And the job is done.

How does a Yamaha starter generator work?

The starter generator initially engages because of the direct current voltage sent from the battery of the vehicle or equipment. Once the ignition switch is turned, it closes the contactor or electrical connection, sending voltage to the starter of the component.

How do you test a starter generator on a golf cart?

0:011:03How to Check the Generator on Your Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 voltsMoreAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 volts that that happens that proves the generator is fine you simply need to change.

Why is my gas golf cart not charging the battery?

Why Your Golf Cart Starter Generator is Not Charging. If your starter generator is not charging properly, it may be that the solenoid, voltage regulator or brushes are faulty. If you've ensured that all of these parts are working fine, the starter generator may not be drawing enough current to regenerate the battery.

What happens if you don't polarize a generator?

A regulator always runs off positive current. As a result, if the generator is not polarized to a positive charge and positive current is sent into the terminals, the generator can be damaged as well as the other motors and switches on the same current.

What charges the battery on a golf cart?

Golf carts operate on multiple 6-volt or 8-volt deep cycle batteries. These batteries are designed to be discharged almost completely and repeatedly with low loss in performance. Golf carts usually come with their own charger, however a car charger can also be used to charge a golf cart.

What charges the battery on a gas powered golf cart?

Gas golf cart accessories will also rely on battery power. However, they feature a starter/generator that will charge the battery on its own while the gas pedal is depressed. This doesn't mean a gas golf cart battery is invincible – any accessories left on while the cart isn't running will eventually kill your battery.

Do Yamaha golf carts have alternators?

Moreover, the battery for a cart does not recharge itself as the vehicle runs like batteries in cars do (cars have alternators). Therefore, regular use will drain the battery which, in turn, may shorten its life.

How do you check a golf cart charging system?

1:103:54Golf Cart Charger Troubleshooting Guide | ASK DAVE | Golf Cart GarageYouTubeStart of suggested clipEnd of suggested clipTest good first off the most common issue when a charger doesn't engage is dead batteries golf cartMoreTest good first off the most common issue when a charger doesn't engage is dead batteries golf cart chargers start automatically by receiving voltage from your cart.

How do I know if my starter generator is charging?

0:000:42Zip Tip Starter Generator Testing - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd while it's spinning down come over to your. Field. If it stops like that and acts like anMoreAnd while it's spinning down come over to your. Field. If it stops like that and acts like an electric brake. You have a good starter dinner zip tip out.

Where is the voltage regulator located on a Club Car golf cart?

The voltage regulator of your golf cart is usually located under the cart seat along with the batteries. It's fitted in place using latches or bolts.

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How to disconnect a golf cart charger?

Disconnect your golf cart charger. Unplug the charger from the back of the golf cart and remove the charger’s power cord from the wall outlet. Always disconnect the charger before you inspect its connections to be safe. This also allows you to see areas that you can’t examine when the charger is plugged in.

How to clean corroded golf cart battery?

Disconnect the batteries from one another inside the golf cart. Mix equal parts water and baking soda and scrub the paste onto dirty and corroded terminals with a stiff-bristled brush.

How to check battery voltage?

Use a voltmeter or a multimeter to check your batteries’ voltage. Turn on the voltmeter or multimeter and set it to the voltage testing mode. Touch the red positive and black negative leads to the positive and negative terminals on each battery.

How to check if a charger is bent?

Inspect the two holes in the end of the charger handle closely to find the metal clips inside of them. If the clips are bent in, use a pair of needle-nose pliers to grab them and pull them back out, so they’re touching the post in the handle.

How to revive a golf cart battery?

Charge your cart’s batteries with a car battery charger if they are totally dead. Disconnect all your golf cart’s batteries from one another and remove them from your golf cart. Hook each battery up, one at a time, to a car battery charger and charge each battery for 20-30 minutes to revive them.

Why is my golf cart battery charger not working?

Most golf cart chargers only work if the batteries they’re charging have at least 25-30 volts in them. Having batteries that are too dead is one of the most common reasons for a golf cart battery charger not working and can easily cause you to think your charger is at fault, which isn’t true!

Can you leave golf cart batteries unused?

Avoid letting your golf cart sit unused for long periods of time, which can cause the batteries to die beyond the point that the charger will work to charge them.

Why is my golf cart battery charger not working?

Bad connections will cause any battery charger to not function properly. After you've charged up your batteries and checked every connection and you are still having issues, it's probably safe to say you've got a golf cart battery charger problem and may need to service it or buy a new one.

Why is my golf cart charging red?

Occasionally a red fault light on a golf cart charger can mean that the batteries do not have enough voltage in them to allow the charger to kick on (see Charging Dead Golf Cart Batteries above).

What is an OBC on a club car?

When you plug the charger into your Club Car, the OBC will tell the battery charger when to start and stop charging based on the voltage levels in your batteries.

What voltage do you need for a 36V golf cart?

You must match volts to volts. A 36V cart requires a 36 volt golf cart charger. A 48V cart requires a 48 volt golf cart charger. You can burn up your batteries if you do not charge with the proper voltage.

How many volts does a golf cart battery need?

An automatic golf cart battery charger needs a minimal amount of voltage in the golf cart battery to even start working. They need somewhere in the range of 20-35 volts in the batteries to allow the chargers to know that they are connected up to batteries and to kick on.

Why is my charger making a clicking noise?

If the charger makes a loud clicking noise, this is likely a battery charger issue.

How to keep a charger from getting hot?

But here are a few general tips to keep the charger from overheating: Make sure that your battery cable connections are correct, clean and tight.

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.

What was the first Yamaha cart?

Yamaha’s premiere cart in 1979 was the G1A Model J10 Gas-powered vehicle that featured an Autolube Oil Injection System to supply oil to the engine in precise oil-to-gas ratios. This eliminated the premixing of the oil and gas and improved combustion, oil consumption, and carbon buildup. In 1980, Yamaha introduced the G1E 36 volt Electric J14 series.

What is an electric cart solenoid?

The first generation electric cart had solenoids (or relays) that had all terminals on one end of the unit. These solenoids are no longer available and are replaced with a model with terminals on both ends. Below is the retrofit for replacing these with a contemporary solenoid.

Why won't my golf cart charge?

Another reason your golf cart won’t charge could be because nothing would happen even after you plug in the charger. The most likely cause behind this problem is the connection problem with batteries. You can confirm and test this problem using a voltmeter.

Why is my Yamaha G1 not charging?

Yamaha g1 Golf Cart not charging. Often, the G1 golf cart doesn’t charge because of a bad receptacle. Make sure that the receptacles fit tightly and are clean. If not, then you can get the receptacles cleaned and tightened. Check the plastic coverings on the prongs. A broken cover can also build problems.

What does the red light on my charger mean?

The error lights are the second and third light indicators. If the error light is flashing red, try reconnecting the charger and then charging the battery again. The first light indicates power. It will turn on when the charger gets plugged into the AC power. Check the voltage of your batteries.

How many volts does a Yamaha golf cart need to charge?

A minimum of 25-30 volts is required to wake up the charger and for it to begin charging your Yamaha Golf Cart. A failure in the “brain” of the charger can also cause the charger to take very long to start charging or to recharge fully. This can be solved by an easy replacement and doesn’t even require many bucks.

How to remove corrosion from battery terminals?

These are the steps that you can follow to remove corrosion from the battery terminals: Disconnect the cables. Corrosion is easy to detect. A peeled, dried, brownish terminal end means that there is corrosion on the battery.

Why does my battery not charge after turning on?

At times, even after turning on the charger, nothing happens. This happens if the battery is not recharged for a long time. That’s because the charge that is currently present in the battery is too low for the charger to detect. A minimum of 25 volts must be provided to the charger to start charging.

Can you fix a golf cart on your own?

Under NO circumstances should you attempt to fix your golf cart on your own. Doing so is dangerous and could result in serious bodily harm. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Use this information at your own risk.

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Why is my golf cart battery charger not working?

Ok…. So the first guess or main reason why your golf cart battery charger is not working right now is because the batteries in your golf cart are completely dead. ( Not always but usually 90% of the time) This is because the federal government years ago made it mandatory that all manufacturers ...

What to do if golf cart battery is broken?

Again if the golf cart battery cables are broken or corroded they need to be replaced and reconnected accordingly. Also it is recommended to use some type of corrosion preventative on all terminal connections to avoid the elements eating away at your connector, cables or terminals.

How does a 12 volt battery charger work?

So being in a pinch a 12 volt battery charger will work to get some energy back into your dead golf cart batteries and revive them. The sole purpose here is to just get some energy back into the batteries so the golf cart battery charger itself can do the brunt of the charging and charge the batteries properly.

Why does my golf cart beep?

If you can get enough voltage and energy back into the batteries to make the golf cart move, beep or lights to work usually means there is enough voltage present at this point for the original golf cart battery charger to be plugged in and it will turn on to charge the batteries completely.

How many volts does a golf cart battery need?

Others require a little less. So for example a 36 volt battery charger would require approx. 25-30 volts to activate, whereas a 48 volt charger would require 30-35 or even 40 volts present to activate.

What does it mean when a golf cart battery is bad?

So being if the golf cart battery cable lug connector or connection between two batteries is bad the cart will usually not work, drive or charge. So check all the connections and cables for signs of corrosion or wear or completely broken off battery.

Can you baby sit your golf cart batteries?

Though due to recent advances in charging technology you can now purchase a Smart charger for your golf cart that will basically baby sit your batteries while you are away on vacation for the summer or whenever.

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