You need a special puller. Just take the engine to a ezgo dealer and ask them to remove it. Otherwise you have to purchase a puller. Buggies Unlimited sells the clutch puller.
How to remove a clutch on an EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
How to replace a clutch on a golf cart?
First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch. After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch.
What kind of Puller do you use for EZGO golf carts?
EZGO Clutch Puller Use for Drive and/or Driven Clutch. Fits: All Models with 13HP Kawasaki Motor. PART # CP-0035 EZGO Golf Cart Car Puller Bolt Kit For Drive Clutch Comet Brand. PART # 9044-CP-0009 EZGO Clutch Spring Combo. Please Note: Works ONLY with Factory OEM Clutch. PART # 29729 E-Z-GO Golf Carts Drive & Driven Clutch Severe Duty Kit.
What is the size of the EZ GO clutch puller bolt?
E-Z-Go Golf Cart Or Car Drive Clutch OEM Puller Bolt. Measures approximately 5-7/8". # 5544-CP-0033 EZGO Drive Clutch Puller Bolt.
How do you take the clutch out of a golf cart?
2:337:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet.MoreUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet. Take a large screwdriver stick between the spider push it down just as help steady.
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
How does ezgo clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipMaking the revolution path smaller like dropping the chain on the back of your bike down to aMoreMaking the revolution path smaller like dropping the chain on the back of your bike down to a smaller gear causing the belt to rotate even faster.
How do you engage a golf cart clutch?
Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.
How do I know if my EZ GO clutch is bad?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
Why wont my golf cart go forward or reverse?
The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.
Why would a centrifugal clutch not engage?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
How does a secondary clutch work on a golf cart?
At rest, the drive clutch faces (sheaves) are separated by the wide drive belt. The driven (or secondary) clutch bolts onto the input shaft of the differential. The driven clutch sheaves are spring loaded together and the belt, at rest, rides up at the outer edge.
Can you adjust a clutch on a golf cart?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you tighten a clutch belt on a golf cart?
Now, with the new drive belt follow these steps in the reverse; wrap it over the rear pulley first. Stretch the belt over the front pulley. You will have to pull the front clutch pulley a little forward to create tension on the belt. Tighten the tension bolt using a wrench.
How tight should a golf cart drive belt be?
The drive belt should not be too tight. If it's too tight it can risk wearing off faster and it's also harder to shift gears. To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger.
What is a driven clutch?
A primary drive clutch is the one that connects to the engines crankshaft and acts as the first clutch in operation. This clutch compresses when the engine turns over to give your cart torque. The secondary driven clutch attaches to the transaxle and acts as your speed.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
How to remove motor from EZGO golf cart?
Removing the motor from the EZGO Marathon golf cart involves first removing all the items connected to it like the armature assembly and the wires. There are usually 3 or 4 bolts holding the motor to the differential shaft along with a bracket. Removing these bolts will free the motor.
How to change motor on Ezgo cart?
How to change the motor on a Electric EZGO: The first step is to remove the wires connecting the battery pack to ensure that the cart has no power. It is advisable to use protective gloves. Do not use wristwatch, rings or jewelry.
How to Remove EZGO TXT Electric Motor?
Some users of the EZGO TXT electric golf cart miss the snap ring that holds the input shaft. The shaft in turn holds the motor.
How to remove the engine on a 2001 Ezgo?
Here’s how you do it: You have to remove the 8 bolts holding the engine in place. You should remove all attachments such as cables, filters and ignition wires. The engine can then be pulled up. Mind the weight of the engine; it’s around 80 pounds.
How to remove PDS motor?
Here are the steps to remove a PDS motor: You must first put the Run-Tow/Maintenance switch to Tow/Maintenance. Disconnect the wires connecting the battery. Disconnect and remove all the wires and cables connected to the motor. You should then remove the snap ring and the speed sensor from the motor end cover.
How many bolts are there between the muffler and the starter?
Now, there are two bolts between the muffler and the starter that should be removed and the ground strap should also be dispensed with.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
How to remove the black plastic cover on a golf cart?
Remove the screws from the black plastic cover at the rear of the seat. There should be five screws in most models. The engine is in the front of golf carts , underneath this panel. Take off the plastic cover and set it aside with the seats.
How to adjust EZ Go cart governor?
To adjust an EZ Go Cart Governor engine, start by removing the seat so that you can access the engine. Once the seat is off, remove the screws from the black plastic cover at the rear of the seat and then set the cover aside.
How to make a golf cart go faster?
Loosen the small nut and tighten the larger nut. The more you tighten the larger nut, the faster your cart will go. Start slowly, only tightening the nut a quarter turn to start. You can over-stress the engine if you try to run it too quickly, and it will skip and potentially burn out if you are too eager.
How to get a cart to move faster?
1. Remove the seat and plastic covering over the engine. Sometimes you'll need to remove screws while some models have seats that pop right out. Expose the engine so that you can get to work adjusting the motor. If you don't have a central governor spring, you can still get your cart to move a little faster.
How to tell if a gas pedal is a governor?
Follow the thickest cable coming from the gas pedal until your find a small spring wrapped around a metal rod. This is the governor. The spring apparatus will have two nuts, one small nut and one larger nut, holding it onto the rod.
How fast can a golf cart go?
Adjusting the governor can make your golf cart go 5–10 mph (8 .0–16.1 km/h) faster. If you do this to an E-Z-GO golf cart, you might be able to go from 15 mph (24 km/h) to 22 mph (35 km/h). It will only take about 5 minutes to do it. Steps.
How to change the speed of a car?
Locate your clutch pedal and line. The clutch is the pedal (sometimes a handle near your knee) that you use to put the car into reverse or change speeds. You can adjust the clutch to send more gas to your engine, moving you faster. ...
