How to test the solenoid on an EZGO golf cart?
- Disconnect two large terminal cables and wrap the ends with electrical tape to avoid any sudden accident.
- Shut the key off and also put the car in no mobility neutral position. Take two probes of the voltmeter, put them on the large terminals, and check the readings.
- The voltmeter readings should be 0 ohms.
- Now, switch on the key and put the direction is forward, and step on the accelerator. After the click sound, put the probe on large terminals and check the readings.
- The voltmeter readings should be around 0-0.4 ohms and not more than that. If more than the solenoid needs to be replaced.
- If there is no click sound, then step on the accelerator and put the probes on smaller terminals.
- The voltmeter should be optimized to volts in 200 scales.
- Now, check the readings. If the voltmeter shows full battery readings, then the solenoid has gone bad.
- If the reading is at zero, then the problem is not with the solenoid but somewhere else.
How to check your golf cart for a bad solenoid?
What Are The Symptoms Of A Bad Solenoid In A Golf Cart?
- The first and most obvious symptom is the golf cart won’t start. ...
- The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. ...
- The solenoid clicks and works sometimes, and sometimes it doesn’t. ...
- The golf cart solenoid doesn’t click when the accelerator is pressed. ...
- The golf cart solenoid clicks, but nothing happens. ...
How to test pulser coil on EZGO?
Steps to replace pulser coil:
- The pulser coil can be removed while the engine is still placed in the cart.
- To remove the coil, the flywheel needs to be detached.
- Use a balance styled puller and attach the same to the threaded holes.
- Now add some pressure and let the puller do its job by removing the flywheel.
How to test motor on EZGO electric golf cart?
- Flip the maintenance switch.
- Reset the battery cable.
- Check your connections.
- Test the solenoid.
- Check your controller's power output.
How to wire a radio to EZGO golf cart?
How To Wire A Radio To EZGO Golf Cart. Simply hooking the radio power to two batteries on your EZGO Golf Cart is not the best way to go. Your EZ-GO cart will need a converter from 48 or 36-volt to 12-volt for the radio. That way it draws power off of all the batteries equally or eventually your golf cart will not run correctly since one or two ...
How do I know if my ezgo golf cart solenoid is bad?
First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.
How do you test a 36v solenoid?
0:182:58Solenoid Troubleshooting - YouTubeYouTubeStart of suggested clipEnd of suggested clipTroubleshooting this solenoid is actually quite simple in order to troubleshoot the solenoid we'llMoreTroubleshooting this solenoid is actually quite simple in order to troubleshoot the solenoid we'll use the continuity feature of our multimeter we can either use continuity or the resistance feature.
How do you bypass the solenoid on a EZ Go golf cart?
Steps to bypass the solenoid in EZGO golf cart:Take the controller cover after disconnecting the negative terminals of the battery.Now, disconnect the larger wires from the solenoid.After this, connect the high side wires and large wires terminals bypassing the solenoid.Try starting the cart.More items...
How do you bench test a golf cart solenoid?
1:422:45Bench testing a starter solenoid - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust put your test light here put it on your ground somewhere. Put test site right here turn the keyMoreJust put your test light here put it on your ground somewhere. Put test site right here turn the key till it clicks and make sure you're getting power going to your starter solenoid starter.
How do you know if you have a bad solenoid on a golf cart?
If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.
How do you test a solenoid with a multimeter?
0:111:43How to use a Multimeter: Solenoid Testing - Purkeys - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If weMoreWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If we put our meter across it we will check and see what the coil resistance.
Can you run a golf cart without a solenoid?
Without it, the golf cart will simply not function correctly if at all. The very nature of golf carts means that they constantly start and stop. Every time their tires move the solenoid has some serious work to do. They generally consist of a central rod encased in a coil of wire that is enameled or insulated.
Where is the reset button on an ezgo golf cart?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
Will an electric golf cart run with a bad solenoid?
The ability of your golf cart to function properly depends largely on the solenoid. If the solenoid is broken and not working correctly, you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller).
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
How do you test a starter solenoid?
To get started, locate your starter solenoid by following these simple steps:Open Your Vehicle's Hood. ... Find The Starter. ... Identify The Starter Solenoid. ... Observe A Clicking Sound While Someone Turns On The Ignition Switch. ... Test The Battery. ... Check For Current Resistance Using A Jumper Wire.More items...•
How do I test a 48v solenoid?
1:422:50How to test a heavy duty solenoid on 48v Bad Boy Buggy BBB use OhmsYouTubeStart of suggested clipEnd of suggested clipYet to see if it's getting continuity just because i have the click i don't know if it means that itMoreYet to see if it's getting continuity just because i have the click i don't know if it means that it works but we'll find out for sure right here so see when you'll hear it click.
How to test golf cart solenoid?
A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
What to do if your solenoid is not zero?
If the reading is not zero, then the solenoid is stuck and needs to be replaced. If the ohmmeter does read zero, set the cart to forward travel and turn the key switch on. Press the accelerator pedal (or have a friend do it) and you should hear a click. If you don’t hear a click, measure the resistance anyway.
How to check if a battery is low?
First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.
Where are the solenoids on a golf cart?
In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.
How to check a solenoid?
Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.
What voltage is applied to the two small terminals to activate the solenoid?
Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.
How to tell if golf cart solenoid is bad?
One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...
What is a solenoid in golf carts?
Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.
Why is my golf cart not starting?
If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.
Why won't my golf cart turn over?
For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.
What is a solenoid on a golf cart?
A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...
Why does my golf cart have no solenoid?
Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.
What is a golf cart go switch?
On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...
What happens if a solenoid reads infinity?
If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.
What is the most important part of a golf cart?
One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]
What to do if your solenoid doesn't work?
Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.
What is a micro switch on a gas pedal?
This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.
