Using a flywheel locking tool undo the clutch cover retaining bolts and remove the cover. Release the locking ring (pictured below) and remove the release plate from the clutch assembly. Undo the large bolts securing the pressure plate and remove the plate.
Full Answer
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
How to replace clutch on Yamaha G2 golf cart?
Sometimes when the golf cart clutch is a problem, the best solution is to replace it. Just remove the clutch from your Yamaha G2 and replace it with a new one. Now, there can be some problems if the clutch gets stuck.
How long does it take to replace a VW Golf clutch?
The Volkswagen Golf has been on the road since 1974, with the 30 millionth model built in 2013. On average there are 2,000 models of Golf sold per day worldwide, so the likelihood of seeing one for a replacement clutch is quite high. Recommended labour time: 4 hours.
How to remove a satellite battery?
How to remove a starter motor from a gearbox?
How to replace a release bearing?
How to remove gear selector linkage?
What tools are needed to repair a car?
What are the steps to pull out clutch?
Here is the step-wise guide of clutch replacement.STEP 1: PARK CAR IN A SECURE POSITION. ... STEP 2: GET THE TRANSAXLE READY TO REMOVE. ... STEP 3: UNBOLT THE ENGINE MOUNT. ... STEP 4: REPLACE THE CLUTCH. ... STEP 5: REATTACH THE TRANSAXLE. ... STEP 6: RELEASE THE CAR JACK.
How long does it take to change a clutch in a VW Golf?
I haven't had my clutch replaced yet but yes, I have agreed to a number up front and it will take approx. 6 hours.
How do you change a clutch on a golf 1?
7:0815:53Clutch Replacement Guide | Golf MK1 Build - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe topx mark on the flywheel then there's the groove and there's the arrow going into the groove.MoreThe topx mark on the flywheel then there's the groove and there's the arrow going into the groove. Then you know the timing is on point. And now we're free to take out the gearbox.
Can I change my clutch myself?
A clutch replacement can be completed at home using car stands to raise the vehicle and a trolley jack to remove the gearbox. A clutch alignment tool is highly recommended, otherwise you could spend a great deal of time attempting to line up the clutch plate and input shaft spline.
Is replacing a clutch a big job?
It's a big, labour-intensive job. Just be glad the garage will do it for you, and if you need convincing, just have a look under your bonnet and ponder on how you'd get at the clutch yourself!
How much is a Volkswagen clutch?
The average price of a VW clutch kit is between $80.99 and $1299.99. 1 kit per car.
How do you install a clutch?
21:5132:00How to Replace a Clutch in your Car or Truck (Full DIY Guide) - YouTubeYouTubeStart of suggested clipEnd of suggested clipDirection you have a flat side to the clutch. And then you have a raised side to the clutch the raceMoreDirection you have a flat side to the clutch. And then you have a raised side to the clutch the race. Side always goes into the pressure plate.
How do you remove a golf gearbox?
5:3219:25How To Golf 3 020 Remove Gearbox - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you need to do is get yourself a small screwdriver to flick it open otherwise it won't comeMoreSo what you need to do is get yourself a small screwdriver to flick it open otherwise it won't come off or you'll break. Them.
How much is a clutch replacement?
Depending on the make and model of your vehicle, a clutch disc alone could cost between $400-$600. Having it replaced professionally could add another $300-$900 to the price, bringing your total to $700-$1,500.
How long does it take to change clutch?
between 2 to 6 hoursHow long does it take to change a clutch? Generally changing a clutch can take anywhere between 2 to 6 hours. If you book in for the job, we recommend you should put a whole day aside just in case. Like with any other repair job, the length of time taken varies due to a number of factors.
Do you need to change the flywheel when you change the clutch?
Keep it coming. Normally flywheel replacement is not required. But if the flywheel has also worn out then you may need to replace. The exact condition can be known only after you remove the clutch.
When replacing a clutch What else should be replaced?
When performing a clutch replacement, it is best practice to replace the clutch disc, pressure plate, pilot bearing and throw out bearing. The flywheel is also resurfaced or replaced if it is beyond the service limit or if it is a dual mass flywheel (this type of flywheel is not machinable).
How long does a clutch replacement take?
between 2 to 6 hoursGenerally changing a clutch can take anywhere between 2 to 6 hours. If you book in for the job, we recommend you should put a whole day aside just in case. Like with any other repair job, the length of time taken varies due to a number of factors. Namely, if the part is harder to access and remove in certain vehicles.
How much does it cost to replace a clutch on a Volkswagen Jetta?
Volkswagen Jetta Clutch Replacement Cost Estimate. The average cost for a Volkswagen Jetta clutch replacement is between $1,625 and $1,901. Labor costs are estimated between $664 and $838 while parts are priced between $961 and $1,063.
Can't get the car into gear when engines running,but can when engines off is this the clutch gone.Car VW golf plus.year 2009
Could be your clutch's slave cylinder,part is 166.00 at Autozone,Is your clutch's reservoir empty,if so then your slave cylinder is leaking and is bad.How does your clutch pedal feel,,not much or any pressure.
Install new cooling system for VW Golf Year
Got to have the special tools (or equivalent) to hold down the pulley bolts if it's a VR6. A 2.0l you'll need a timing belt tensioner tool besides the pulley counter holder. And better buy a Bentley official VW repair manual. Buying a Chillton, Hayes or Clymers will make your repair more difficult to understand.
1996 Golf: i replaced the clutch and than the engine overheat..
Best advice is buy an Official VW Repair Manual by Bentley, Publishers for your specific year and model. It is available from your local VW dealership network and most VW independent repair shops as with other VW internet web sources.
2000 VW GOLF. I changed battery and starter and my radio not turn on. Also clock on the dash keep resetting 12:00. Any one let me know how to solve?
You need to call vw for the reset code for your radio if it is a factory radio.
How to remove clutch slave cylinder?
It is not necessary to disconnect the hydraulics as this can be stowed safely out of the way from the working area. Remove the gear change cables by loosening three bolts from the bracket and unclipping the cables from the selector mechanism; they can then be stowed safely.
How to remove flywheel protection plate?
Then remove the engine under-tray. Disconnect the reverse light multi-plug and then remove the flywheel protection plate.
How to support a gearbox load?
Support the gearbox load using the transmission jack before unbolting the stabiliser link and removing the holding bracket and pendulum support for the gearbox.
What is the reverse of removal?
Refitting the remaining components is the reverse of removal.
Do you disconnect hydraulics when changing gears?
It is not necessary to disconnect the hydraulics as this can be stowed safely out of the way from the working area. Remove the gear change cables by loosening three bolts from the bracket and unclipping the cables from the selector mechanism; they can then be stowed safely.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
How to remove a satellite battery?
Remove the plastic battery cover and unclip the satellite fuse box situated on top of the battery. Disconnect both battery terminals and remove the plastic surround from around the battery. Unbolt the battery clamp and lift out the battery. Undo the bolts securing the plastic battery undertray (pictured below) and remove it, making sure to disconnect any attached wiring harnesses.
How to remove a starter motor from a gearbox?
Disconnect the electrical connections to the starter motor and any that are attached to the top of the gearbox. Unbolt the brackets fitted to the face of the starter motor bolts. Unbolt the two starter motor bolts and remove the starter. Unbolt the earth strap attached to the gearbox and remove the slave cylinder and stow it to one side.
How to replace a release bearing?
To replace the release bearing, tilt the gearbox slightly – to prevent fluid loss – and remove the gearbox end cap. Remove the old bearing from the housing using a large magnet (pictured below) and install the new bearing, ensuring that the end cap is replaced and not reused.
How to remove gear selector linkage?
Remove the gear selector linkage by removing the large circlip (pictured below) on top and releasing the remaining linkages with a forked tool.
What tools are needed to repair a car?
No special tools are required to complete the repair. The only additional tools needed are a transmission jack, an engine support cradle and a long axle stand. A four-post ramp was used in this example however a two-post ramp could also be used for the repair. For the sake of safety it is considered best practice to disconnect the battery earth lead before commencing work. If the vehicle has alloy wheels it may be fitted with anti-theft wheel bolts, so make sure you have the key before you start.
