How to rebuild a Yamaha golf cart engine?
Replace the old pieces of the Yamaha golf cart with the new ones in the engine-rebuild kit. These pieces are the piston and its rings, the valves, carburetor parts, gaskets and the bearing and seals that are located around these pieces. Follow the instructions that come with the rebuild kit exactly.
How fast does a Yamaha gas golf cart go?
Although, new gasoline and electric golf cart versions of Yamaha all have the same top speed. The top speed of both versions of Yamaha golf carts is 19 mph (31 kph). How do you take the governor off a Yamaha gas golf cart? Detach the cable from the carburetor. The cable is about the width of a straw.
What kind of engine does a Yamaha golf cart have?
A Yamaha golf cart engine is typically a four-stroke gasoline engine with a single cylinder. This is deemed to be suitable when comparing the power and performance of the engine to the golf cart’s weight (the official weight of the cart is 255 kg or 562 lbs.).
How do you adjust the clutch cable on a golf cart?
Locate the cable nut that holds the cable to the throttle lever for a clutch cable governor. Adjust the main cable nut, holding it in place with the screwdriver. Turning the nut counter-clockwise will make the cable longer, allowing the cart to go faster. Turning the nut clockwise will reduce the vehicle’s top speed.
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How do you remove the motor from a Yamaha golf cart?
1:473:39Yamaha G29 Golf Cart Controller and Motor replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipI was using a 10 millimeter closed. And wrench to take those off and this motor is a 7-horsepowerMoreI was using a 10 millimeter closed. And wrench to take those off and this motor is a 7-horsepower clearly labeled with the f1 f2 a1 a2 and you'll see on the wires match up however.
What engines are in Yamaha golf carts?
What Engine Is In A 2016 Yamaha Golf Cart? As the name implies, G-16 engines use 301cc, four-stroke engines that produce single cylinders. With a single clutch setting up at 3,600rpm, it makes 10 horsepower. Since the engine needs forced-air cooling, it must be filtered with positive oil lubrication systems.
How do you troubleshoot a gas golf cart?
InstructionsCheck the gas tank to make sure there is enough fuel for operation. ... Remove the oil dipstick and check that the oil level is at or just above the add or fill maker. ... Inspect the battery of the golf cart. ... Examine the wiring and switches. ... Remove the air filter from the engine to access the carburetor.
What engine is in a Yamaha G2 golf cart?
Yamaha G2 / G9 Both models sported a single cylinder 4 cycle gas engine or a 36 volt, resistor style electric version.
What engine is in a Yamaha G1 golf cart?
2 cycle gas engineThe G1 is powered by a 2 cycle gas engine with an oil injection system. The G1 body composition & gas engine underwent several modifications over the 11 years of production.
How do I know what engine is in my Yamaha golf cart?
It is likely located:Under the rear bumper on the frame; or.Under the seat where the floor board meets the motor compartment; or.Under driver side glove box.
Why does my Yamaha golf cart not start?
As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.
Where is the reset button on a Yamaha golf cart?
It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!
Why is my Yamaha golf cart not working?
If your cart is sluggish or won't start, the battery may need to be charged. If it is charged, but still not working properly, make sure the battery terminal connections are clean and secure. You can use a mixture of baking soda and water to clean the terminals by removing corrosion and other debris.
What gas engine is in a Yamaha golf cart?
Pick Your Engine The first is the Gas EFI, a 357cc low-emission, single-cylinder model. It has electronic fuel injection with a maximum output of 8.5/11.4 horsepower and 25.5/2500 of torque. Opt for QuieTech EFI to enjoy a 261-mile range, quiet running and new body styling.
What year was the Yamaha G1 golf cart made?
First built in late 1979 thru to 1989 the G1 was the beginning of something good. You can find the serial number under the golf cart towards the drivers side rear wheel.
What size motor is in a gas golf cart?
DETAILS: Gas powered golf carts use regular unleaded gasoline. The average gas powered carts have 10 to 12 horsepower. These engines operate similar to that of a car which means that their maintenance will be similar to that of a car.
How to put a car engine back together?
This will help you put the engine back together. Start by unscrewing the top portion which consists of the air filter, carburetor and the pieces around them. Unscrew the valves and the fuel pump next. Afterward, disconnect the rest of the engine pieces, including the crankshaft with the connecting rod.
How to deconstruct a car engine?
Strip the engine down to its basic components. Use an adjustable wrench to remove the bolts and a screwdriver to remove the screws. Take photos of the deconstruction of the engine with a digital camera. This will help you put the engine back together. Start by unscrewing the top portion which consists of the air filter, carburetor and the pieces around them. Unscrew the valves and the fuel pump next. Afterward, disconnect the rest of the engine pieces, including the crankshaft with the connecting rod.
Does a Yamaha golf cart break down?
Just like cars and motorcycles, Yamaha golf cart engines break down after extensive use. An engine rebuild kit is available for Yamaha golf carts, allowing you to replace the parts that need replacing when the engine fails.
Is it hard to rebuild a Yamaha golf cart?
Yamaha Golf Cart Engines & Engine Parts. Rebuilding an engine can be extremely difficult, and not having the right parts to do it will make the process even harder.
Do golf carts need pistons?
Those who need pistons for more recent gas-powered golf carts will want to check the bore size of the equipment that they’re working with. In many cases, you’ll find that all parts from golf carts manufactured within a certain time frame actually use standard bore components. That makes it much easier to maintain them. Take a few moments to jot down the sizes involved. Chances are that a single piston and ring set such as this one will be more than enough to get that section of your cart working again.