After purchasing a clutch puller for your specific golf cart, insert it into the clutch hole and thread in slightly. Use an air gun to turn the puller inward at a high rate of speed. Once the puller contacts the crankshaft, the pressure created causes it to pop off the tapered fit. Without a puller, golf cart clutch removal is next to impossible.
Full Answer
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
How does a CVT work on a golf cart?
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Do DS Golf Carts have clutches?
Club Car DS golf carts can also have problems with the clutch. The main reason behind these problems is that the clutch in the golf carts performs the same function as those in normal cars, but their method of working is way different from each other. Most people end up having problems with the clutch settings.
How do you remove a centrifugal clutch on a golf cart?
0:2214:32HOW TO REMOVE AN EZGO GOLF CART WISCONSIN ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipPut it on its head. And i'll just take a chisel. And a sledgehammer.MorePut it on its head. And i'll just take a chisel. And a sledgehammer.
How do you remove a clutch from a golf cart without a puller?
0:373:47How to pull clutch without a wheel puller - YouTubeYouTubeStart of suggested clipEnd of suggested clipThen I just cut it in an angle like that and then we're gonna throw one piece under one side oneMoreThen I just cut it in an angle like that and then we're gonna throw one piece under one side one piece under the other side we're gonna give them a few taps.
How do you disassemble a club car clutch?
0:444:33How to disassemble a Team brand slip drive clutch out of a golf cart or ...YouTubeStart of suggested clipEnd of suggested clipWhat you want to do is take off this cap. Just three screws. One two three pull it off like thatMoreWhat you want to do is take off this cap. Just three screws. One two three pull it off like that there's a plastic ring inside don't lose that. All right then what you got to do is flip it over.
How do you remove a centrifugal clutch bolt?
2:166:01Clutch removal for dummies - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo to tighten it back up just stick your wrench on there and then give it a good whack. Until youMoreSo to tighten it back up just stick your wrench on there and then give it a good whack. Until you start seeing the inside of the clutch start turning that should be tight.
How do you make a clutch removal tool?
0:293:32Clutch Removal Tool, Make your own small engine tool - The Garage ...YouTubeStart of suggested clipEnd of suggested clipAnd then we had two I think these are number two flathead screw drill bits that a little bit have aMoreAnd then we had two I think these are number two flathead screw drill bits that a little bit have a little bit of extension here that can go up with a hex end just random I hate flathead.
How do you take a clutch off?
2:3432:00How to Replace a Clutch in your Car or Truck (Full DIY Guide) - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow grab the clutch. And pressure plate from the middle and pull it off the flywheel just be carefulMoreNow grab the clutch. And pressure plate from the middle and pull it off the flywheel just be careful because it's a lot heavier than you would think all right and it is that simple to remove a clutch.
How do you change a clutch on a golf cart?
2:386:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe have a bolt that we need to remove using a 22 millimeter socket. In order to remove the originalMoreWe have a bolt that we need to remove using a 22 millimeter socket. In order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.
How do you take apart a CVT clutch?
0:304:04Scooter CVT Clutch Removal & Installation How To - YouTubeYouTubeStart of suggested clipEnd of suggested clipAgainst the flat parts of the vise. Hold a little pressure on it plant it down get a pretty snug.MoreAgainst the flat parts of the vise. Hold a little pressure on it plant it down get a pretty snug. Okay then you just could put some pressure on this.
How does a golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you change a centrifugal clutch?
1:114:56How To Replace A Centrifugal Clutch - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then we will have to break the chain. And. So when you're taking off these chains. If you didn'tMoreAnd then we will have to break the chain. And. So when you're taking off these chains. If you didn't know find the master link take a flathead screwdriver.
How do you fix a stuck centrifugal clutch?
6:2511:01EASY! How To Fix a 'Stuck' Centrifugal Clutch - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you want to keep the grease to minimum but enough to lubricate it and keep everything movingMoreSo you want to keep the grease to minimum but enough to lubricate it and keep everything moving independently of each other on the face of this clutch you can see some discoloration from heat.
How do you remove the bolt from a PTO clutch?
2:193:12EASY!! How To Remove Lawn Mower Clutch Bolt Without An ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo it allows you to turn this bolt. And there you go see comes right off pull that off get yourMoreSo it allows you to turn this bolt. And there you go see comes right off pull that off get your clutch off clutch usually comes off pretty easy once you unplug the wiring harness.
How do you change a clutch on a golf cart?
2:386:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe have a bolt that we need to remove using a 22 millimeter socket. In order to remove the originalMoreWe have a bolt that we need to remove using a 22 millimeter socket. In order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.
How do you install a secondary clutch on a Yamaha golf cart?
6:1216:27Yamaha Drive G29 and Drive 2 Clutch Kit Installation - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut i have seen a lot of guys just make something with stuff that they have laying around the garageMoreBut i have seen a lot of guys just make something with stuff that they have laying around the garage. Now it can be as simple as just using a piece of angle iron. And a piece of all thread.
How does a Yamaha Golf Cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How does a CVT work?
A CVT, ( Continuous Variable Transmission) also known as a golf cart clutch, will seem familiar if you stick-shift drive your regular automobile.
What is a sliding sheave on a golf cart?
Both golf cart clutches are of different sizes and incorporate a sliding sheave that moves in and out along a central shaft as the brake or accelerator is pressed. This movement of the clutch plate along a sliding sheave enhances the performance and safety of the clutch plates.
What is a golf cart clutch?
A golf cart clutch is a CVT i.e. Continuously Variable Transmission and it is made up of two separate clutches connected together. The only similarity in an automobile clutch and golf cart clutch is that both are used to transmit the power from engine to transmission.
How does a drive clutch work?
When at rest, the drive’s sheaves are separated by a wide belt whereas the driven sheaves are spring-loaded. As the rotations per minute increase, the drive clutch starts to spin with a strong centrifugal force and weights, and the clutch is pulled inwards.
How do clutches work?
Together, the clutches may look like a large pulley. However, they work separately and both clutch’s sheaves move in and out along a central shaft providing a smooth start-up, speed, and brakes.
What is the purpose of a wide belt?
The wide belts connect the drive and driven together. The function of this part is to engage both the clutches and transmit torque force from one shaft to another. Similar to driven, the energy is provided to the belt by the drive clutch, so the sheaves get separated and brings the belt closer to the central shaft.
How to use air gun clutch puller?
There are also noticeable unused threads inside the clutch. Now insert the clutch puller into the clutch hole and slightly thread it in. Using the air gun, turn the puller inward at a high speed.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
Drive
The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.
Driven
The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.
Belt Operation
As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).
Driven Issues
The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.
Buttons
OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.
Driven Spring
While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.
How Does A CVT Work?
Reasons The Clutch Needs Maintenance Or Removal
- Getting your golf cart from point A to B smoothly requires the efficient performance of the clutch. To analyze whether the cart is working properly or not, investigate the uphill and downhill movement. The Following are some of the major indicators for the removal/replacement of your golf cart’s clutch: 1. Inability to slow down and increase speed while in transition. 2. Drastic chan…
Required Tools to Remove Golf Cart Clutch
- There are few essential tools which will be needed to effectively remove a golf cart clutch without harming the component itself or your hands. The tools are listed and described below:
Conclusion
- Who does not love a smooth, trouble-free golf cart which runs well without any complications. To make sure of it, it is important to know the parts and key performance indicators related to each component of the clutch and engine. Having this knowledge helps in identifying the problems which arise during the cart drive. Getting to work and fixing the issue promptly will not only elon…