Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
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How to replace clutch on Yamaha G2 golf cart?
Sometimes when the golf cart clutch is a problem, the best solution is to replace it. Just remove the clutch from your Yamaha G2 and replace it with a new one. Now, there can be some problems if the clutch gets stuck.
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
How to fix a clutch that won’t turn on?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
How do you remove a clutch from a Yamaha golf cart?
3:197:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipTake a large screwdriver stick between the spider push it down just as help steady. It. And finishMoreTake a large screwdriver stick between the spider push it down just as help steady. It. And finish loosening the bolt. And out comes the plush.
How do you remove the secondary clutch on a golf cart?
0:157:43Secondary Clutch Replacement Golf Cart G2-G22 Yamaha - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're gonna do order into one I'm gonna put another one on here all right first thing you want toMoreSo we're gonna do order into one I'm gonna put another one on here all right first thing you want to do is take this nut off rare. Which is a 17 milk okay I'm just gonna hit this with the impact.
How do you disassemble a golf cart clutch?
0:504:33How to disassemble a Team brand slip drive clutch out of a golf cart or ...YouTubeStart of suggested clipEnd of suggested clipWhat you want to do is take off this cap. Just three screws. One two three pull it off like thatMoreWhat you want to do is take off this cap. Just three screws. One two three pull it off like that there's a plastic ring inside don't lose that. All right then what you got to do is flip it over.
How do you remove a clutch bolt on a golf cart?
0:2214:32HOW TO REMOVE AN EZGO GOLF CART WISCONSIN ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipPut it on its head. And i'll just take a chisel. And a sledgehammer.MorePut it on its head. And i'll just take a chisel. And a sledgehammer.
How do you change a clutch on a Yamaha golf cart?
2:596:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to remove the original clutch. You'll need to order a clutch puller bolts which is soldMoreIn order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How do you disassemble a driven clutch?
1:4911:25secondary clutch disassembly clock - YouTubeYouTubeStart of suggested clipEnd of suggested clipThat's all it takes the bump use the spring pressure and push it. Up. Take your little tool out. AndMoreThat's all it takes the bump use the spring pressure and push it. Up. Take your little tool out. And now you've got your secondary clutch. Take it apart.
How do you take apart a CVT clutch?
0:304:04Scooter CVT Clutch Removal & Installation How To - YouTubeYouTubeStart of suggested clipEnd of suggested clipAgainst the flat parts of the vise. Hold a little pressure on it plant it down get a pretty snug.MoreAgainst the flat parts of the vise. Hold a little pressure on it plant it down get a pretty snug. Okay then you just could put some pressure on this.
How does a Yamaha Golf Cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you remove a centrifugal clutch?
1:173:15how to remove a stubborn centrifugal clutch off of a go kart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd this is the housing of the clutch. And I just cut through this side and then took my chisel onMoreAnd this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried. It off pulled.
How do you tighten a clutch belt on a golf cart?
Now, with the new drive belt follow these steps in the reverse; wrap it over the rear pulley first. Stretch the belt over the front pulley. You will have to pull the front clutch pulley a little forward to create tension on the belt. Tighten the tension bolt using a wrench.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
Nivel
This tool is a necessity for gas golf cart owners! When you do any work involving the engine of your gas golf cart, you usually have to remove the clutch. Because clutches are press-fitted, attempting to take them off can be damaging if not done with the proper tools. Use a clutch puller to easily snap them off and prevent costly repairs.
Product Overview
This tool is a necessity for gas golf cart owners! When you do any work involving the engine of your gas golf cart, you usually have to remove the clutch. Because clutches are press-fitted, attempting to take them off can be damaging if not done with the proper tools. Use a clutch puller to easily snap them off and prevent costly repairs.
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Product Description
Direct bolt-on replacement primary drive clutch for Yamaha G1 gas (2 cycle) 1978-1989 golf cart models. All necessary hardware provided including the clutch mounting bolt. Does not include clutch puller bolt.
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What is a golf cart clutch?
A golf cart clutch is a CVT i.e. Continuously Variable Transmission and it is made up of two separate clutches connected together. The only similarity in an automobile clutch and golf cart clutch is that both are used to transmit the power from engine to transmission.
What causes a cart clutch to get stuck?
However, if your cart’s clutch has not been removed or worked upon for a long time period, impurities like dust, rust, and debris can cause the belt to get stuck. Since the driven clutch is a mated component, removing it can be very difficult.
What is a sliding sheave on a golf cart?
Both golf cart clutches are of different sizes and incorporate a sliding sheave that moves in and out along a central shaft as the brake or accelerator is pressed. This movement of the clutch plate along a sliding sheave enhances the performance and safety of the clutch plates.
How does a drive clutch work?
When at rest, the drive’s sheaves are separated by a wide belt whereas the driven sheaves are spring-loaded. As the rotations per minute increase, the drive clutch starts to spin with a strong centrifugal force and weights, and the clutch is pulled inwards.
What is CVT in golf cart?
A CVT, ( Continuous Variable Transmission) also known as a golf cart clutch, will seem familiar if you stick-shift drive your regular automobile. Otherwise, it can be difficult to adjust and remove the clutch in your golf cart. This component is made up of a drive which is the primary clutch and a driven which is the secondary clutch.
What does it mean when your clutch is squeaking?
Screeching or cranking noise while starting, driving, or hitting the brakes. These problems indicate issues that may be present in any part of the clutch. All the components including drive, driven, shaft, and wide belt can malfunction and become a cause of a problem.
Can you remove a clutch without a puller?
Clutch puller. It is absolutely impossible to remove the clutch without a clutch puller. The key here is to identify the right puller for the cart model you are working on. Since the clutches are press-fitted, it is imperative to remove them correctly without causing any damage.
How to remove secondary clutch on Yamaha golf cart?
Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
How to remove clutch on EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is clutch puller?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.