Using a flywheel locking tool undo the clutch cover retaining bolts and remove the cover. Release the locking ring (pictured below) and remove the release plate from the clutch assembly. Undo the large bolts securing the pressure plate and remove the plate.
Full Answer
How do you lubricate a new clutch disc?
Before fitting the new clutch disc, make sure the input shaft is clean and free from any wear. Put a small dab of high melting point grease (not a copper-based product) on the first motion shaft splines and make sure the new driven plate slides freely back and forth.
How long does it take to replace a VW Golf clutch?
The Volkswagen Golf has been on the road since 1974, with the 30 millionth model built in 2013. On average there are 2,000 models of Golf sold per day worldwide, so the likelihood of seeing one for a replacement clutch is quite high. Recommended labour time: 4 hours.
Can you replace the clutch on a Mark 4 golf?
The Mark 4 Golf was introduced in 1997 and continued in production until mid 2005. With over 500,000 of these vehicles on our roads, replacing the clutch on one of these is a common occurrence in workshops up and down the country. No special tools are required to complete the repair.
How do I align the clutch to the flywheel?
Using a universal alignment tool and checking the driven plate is the correct way round (note “Getriebe Seite” is German for “Gearbox Side”), the clutch can be bolted to the flywheel evenly and sequentially. Make sure any dowels have not become dislodged or damaged and replace any that have.
How long does it take to change a clutch on a VW Golf?
I've had quotes prior to DIY replacement and they were anywhere from 7-8 hours. I did it in less time than that.
How do you change a clutch yourself?
1:2632:00How to Replace a Clutch in your Car or Truck (Full DIY Guide) - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe first thing we need to do is to go into the car and remove the shifter. Then go under the carMoreThe first thing we need to do is to go into the car and remove the shifter. Then go under the car and unbolt the exhaust then we'll drain the transmission. Fluid we'll remove the drive shaft.
How much is it to replace a golf clutch?
The Best in Auto Repair The average cost for a Volkswagen Golf clutch replacement is between $1,555 and $1,848. Labor costs are estimated between $634 and $800 while parts are priced between $921 and $1,048.
How do you reset the clutch cable on a golf 3?
0:5113:09How to Reset a Self Adjusting Clutch Cable + how to Mount it on a CarYouTubeStart of suggested clipEnd of suggested clipI'm going to show you how you can reset it and if you take the cable in your left hand and they takeMoreI'm going to show you how you can reset it and if you take the cable in your left hand and they take your right hand and grab the cable and you will pump it.
How hard is replacing a clutch?
2:104:03How to Replace a Clutch in Your Car - YouTubeYouTubeStart of suggested clipEnd of suggested clipOff. You just take the six bolts. Off. And then pry the plate. Off. Then pull the clutch pieces up.MoreOff. You just take the six bolts. Off. And then pry the plate. Off. Then pull the clutch pieces up. And here's a mechanic's tip when you're changing the clutch by a clutch kit.
How long does it take to change a clutch?
between 2 to 6 hoursGenerally changing a clutch can take anywhere between 2 to 6 hours. If you book in for the job, we recommend you should put a whole day aside just in case. Like with any other repair job, the length of time taken varies due to a number of factors. Namely, if the part is harder to access and remove in certain vehicles.
How can you tell your clutch is going?
Five Signs My Clutch Is Going OutChange in Clutch Pedal Feel. If your clutch pedal feels different it's time for an adjustment at a minimum. ... Grumbling or Squeaking. Your clutch shouldn't make noise either. ... Poor Acceleration. ... Gear Slips. ... Burning Smell.
Is it worth replacing clutch on old car?
The clutch is the lifeblood of your car. Without it, the engine has no way at all to distribute its power to the wheels, and without power going to the wheels, you're just going to be sitting there making a lot of noise. You can get similar momentum-lacking results when your clutch wears out.
When replacing a clutch What else should I replace?
When performing a clutch replacement, it is best practice to replace the clutch disc, pressure plate, pilot bearing and throw out bearing. The flywheel is also resurfaced or replaced if it is beyond the service limit or if it is a dual mass flywheel (this type of flywheel is not machinable).
How do you change a clutch cable on a VW Golf?
2:137:27Clutch Cable Replacement VW Mk1/Mk2 A1/A2 - YouTubeYouTubeStart of suggested clipEnd of suggested clipPart that's the clutch cable and that we just have to unhook. It's really simple just to unhookMorePart that's the clutch cable and that we just have to unhook. It's really simple just to unhook right. There. Just reach up and unhook it. And now just pull the clutch cable out of the firewall.
How do you adjust a hydraulic clutch pedal?
0:491:41CLUTCH TECH: Hydraulic Clutch Pedal Adjustment - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf it's required alter the pedal height by adjusting the bolt behind the clutch pedal to bring itMoreIf it's required alter the pedal height by adjusting the bolt behind the clutch pedal to bring it closer to the driver. Adjust the push rod from the pedal to the master cylinder to extend the length.
How do you adjust a clutch cable?
4:426:33Adjusting Your Motorcycle Clutch and Why It's Important | The Shop ManualYouTubeStart of suggested clipEnd of suggested clipDown to the engine where look there's another adjuster low and behold. So you just crack that 10MoreDown to the engine where look there's another adjuster low and behold. So you just crack that 10 millimeter free spin some slack out using this barrel adjuster.
Should you change flywheel when changing clutch?
While you may not need to replace the flywheel when replacing your clutch, it is always a good idea to inspect it. If there are radial cracks or deep grooves, then it's definitely time for a new one. If you've noticed any of the above, it may be time to order a new flywheel.
Is it worth replacing clutch on old car?
The clutch is the lifeblood of your car. Without it, the engine has no way at all to distribute its power to the wheels, and without power going to the wheels, you're just going to be sitting there making a lot of noise. You can get similar momentum-lacking results when your clutch wears out.
How do you fix a slipping clutch without replacing it?
2:554:40How to Fix a Slipping Clutch in Your Car (Clutch Replacement) - YouTubeYouTubeStart of suggested clipEnd of suggested clipThen you slide to court you align the tool with the little clutch a disc in place so it's suddenMoreThen you slide to court you align the tool with the little clutch a disc in place so it's sudden place correctly by the tool then the clutch plate fits right on the top and bolts back on.
How do I know when my clutch needs replacing?
5 signs that your clutch needs to be changedDifficulty shifting gear.Squeaking or grumbling noise when the clutch pedal is pressed.Spongy, sticking, vibrating or loose clutch pedal when pressed.Ability to rev the engine, but poor acceleration.Slipping' clutch, causing a momentary loss of acceleration.
How to remove a starter motor from a gearbox?
Disconnect the electrical connections to the starter motor and any that are attached to the top of the gearbox. Unbolt the brackets fitted to the face of the starter motor bolts. Unbolt the two starter motor bolts and remove the starter. Unbolt the earth strap attached to the gearbox and remove the slave cylinder and stow it to one side.
How to replace a release bearing?
To replace the release bearing, tilt the gearbox slightly – to prevent fluid loss – and remove the gearbox end cap. Remove the old bearing from the housing using a large magnet (pictured below) and install the new bearing, ensuring that the end cap is replaced and not reused.
How to remove gear selector linkage?
Remove the gear selector linkage by removing the large circlip (pictured below) on top and releasing the remaining linkages with a forked tool.
How to remove clutch slave cylinder?
It is not necessary to disconnect the hydraulics as this can be stowed safely out of the way from the working area. Remove the gear change cables by loosening three bolts from the bracket and unclipping the cables from the selector mechanism; they can then be stowed safely.
How to remove flywheel protection plate?
Then remove the engine under-tray. Disconnect the reverse light multi-plug and then remove the flywheel protection plate.
How to support a gearbox load?
Support the gearbox load using the transmission jack before unbolting the stabiliser link and removing the holding bracket and pendulum support for the gearbox.
Do you disconnect hydraulics when changing gears?
It is not necessary to disconnect the hydraulics as this can be stowed safely out of the way from the working area. Remove the gear change cables by loosening three bolts from the bracket and unclipping the cables from the selector mechanism; they can then be stowed safely.