Using a screwdriver into the spark plug hole, turn the engine over manually by turning the primary clutch by hand. Measure movement in and out with the screwdriver till the piston is at “top dead center” or “TDC”. Use a.004 feeler gauge between the top of the valve stem and the rocker arm adjustment bolt head.
Full Answer
How can I speed up my Yamaha gas golf cart?
You can speed up your Yamaha gas golf cart with a number of simple tweaks. Power clean your cart using a hose, water and soap. Be sure to remove any excess dirt and grime from the wheels and wheel wells to allow your cart to operate at its most efficient. Remove any unnecessary accessories from the cart to lighten the cart's weight.
How to start a golf cart with a bad ignition?
Find the ignition wire on your golf cart. This runs from your ignition switch to the starter solenoid. Check this over for corrosion on either end and make sure you’ve got a tight connection. If the connections use a spade lug, pull the connection loose, wipe off the terminal, and plug it back in again. Try to start the cart now.
What to do if your Yamaha golf cart is not moving?
You can move the belt a little in its groove and do the test again. The starter bushes can also be the reason for the golf cart not moving. Check the controller if you find that your Yamaha golf cart’s solenoid is not clicking after you have installed a new set of batteries.
What kind of engine does a Yamaha golf cart have?
Initially, the Yamaha G1 2-cycle gas was the standard-bearer and in 1985 the G2 4-cycle single-cylinder gas engine was introduced as the new standard. link to How Does A Golf Cart Work? - Complete Guide To Understanding It (2021)
How do I make my Yamaha golf cart idle?
0:523:44How to get your club car to idle - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe black wires gonna be on the bottom half down here you can't see it but just disconnect it onceMoreThe black wires gonna be on the bottom half down here you can't see it but just disconnect it once you disconnect that you're gonna have to get your flat-head screwdriver and turn up the idle.
How do you take the governor off a Yamaha golf cart?
General InstructionsDetach the cable from the carburetor. The cable is about the width of a straw. ... Follow the disconnected cable up to the governor. ... Disconnect the gas pedal cable from the governor and reroute it to the carburetor. ... Using your wrench, remove the bolt on the gas pedal shaft.
Where is the micro switch on a Yamaha golf cart?
In a golf cart, you're going to find a large number of these switches throughout its build. For example, there is a micro switch located on the accelerator pedal. This switch activates when you push the pedal and sends a signal to the solenoid.
How do I make my Yamaha golf cart go faster?
0:005:15Yamaha G29 Drive Golf Cart Governor Adjustment - MORE SPEED!!YouTubeStart of suggested clipEnd of suggested clipItself by tightening this nut down you're putting more pressure on the spring. So that the governorMoreItself by tightening this nut down you're putting more pressure on the spring. So that the governor has to work harder to pull back on the throttle.
What does removing the governor do?
Removing the governor will increase the maximum rpm of the engine, but the internal parts of the Predator 212 are designed for 3600 rpm. Generally, this isn't an issue with just the governor removal, the internal parts can usually withstand 5000 rpm without breaking apart (unless you go full throttle for too long).
Does a Yamaha golf cart have a governor?
1:042:57Yamaha G29/DRIVE Governor Speed Increase | ASK DAVE | Golf Cart ...YouTubeStart of suggested clipEnd of suggested clipAnd locating the governor under the service panel in the rear above the engine. For reference it'sMoreAnd locating the governor under the service panel in the rear above the engine. For reference it's just opposite the driven clutch at the rear of the engine. Compartment.
What does a micro switch do on a golf cart?
Microswitches are used in many golf cart applications. They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go. In an electric golf cart, the solenoid sends power to the controller to move the cart.
How do you bypass a micro switch on a golf cart?
You can bypass the reed switch in an EZGO golf cart by connecting the red wire of the reed switch to the white wire from the charger receptacles and to the red wire from the FRN micro switch.
What does a Yamaha stop switch do?
If your car won't start and you don't hear the solenoid click, the problem could be either this switch or the key switch. This is a replacement accelerator micro (stop) switch for use with gas and electric G14-G22 model Yamaha golf carts. As a safety mechanism, this switch kills the car when the pedal is released.
How fast will a Yamaha golf cart go?
Most electric golf carts are faster than gasoline golf carts. Although, new gasoline and electric golf cart versions of Yamaha all have the same top speed. The top speed of both versions of Yamaha golf carts is 19 mph (31 kph).
How do you remove the speed limiter on a electric golf cart?
Basically, an electric speed governor can be controlled by a tiny metal rod that's located by the clutch of your golf cart. First things first: The electric speed governor is connected to a cable. You can adjust your speed by rotating the nut in a counterclockwise rotation.
How fast can a golf cart go without a governor?
A typical electric cart without an upgraded speed control tops out around 12 mph.
Why does my Yamaha golf cart keep running?
Your Yamaha golf cart probably keeps running because of loose wires, a sticking accelerator stop switch or a sticking solenoid. It could also be a problem with the engine stop relay or a problem with the voltage regulator. Your Yamaha golf cart keeps running because of loose wires. If you suspect the issue is loose wires, ...
Why won't my Yamaha golf cart shut off?
The reason why a Yamaha golf cart does not shut off can be because of loose wires or a faulty voltage regulator. Check to see if the engine wire connections are faulty. Also check the connection of the black and blue wires at the front of your cart’s engine. If you find that the wires are just disconnected, you only need to reconnect them ...
How to check if a Yamaha G9 has a sticky accelerator stop switch?
How to check if your Yamaha G9 golf cart has a sticky accelerator stop switch. Remove the floor mats from your Yamaha G9 golf cart. Take out the exposed floor plate and then unplug the stop switch. Next, open the wiring harness clip.
How to check if a G9 golf cart has a sticky solenoid?
How to check if your Yamaha G9 golf cart has a sticky solenoid. Unplug all the cables from the two large terminals. Wrap the cable ends in electrical tape and make sure to keep them separated. Put the cart direction switch in the neutral position with the key off.
How to check if a Yamaha G1 has a stop switch?
To check if your Yamaha G1 golf cart has a sticky accelerator stop switch: Take out the floor mats from your cart. Take off the exposed floor plate and then unplug the stop switch. Look for the wiring harness clip which you then need to open up.
How to tell if a golf cart has a faulty stop relay?
Your golf cart has a faulty engine stop relay. You can check if your engine stop relay is faulty by unplugging it and then seeing if it shuts down . If you have a faulty engine stop relay, you need to replace it.
How to check if a cart is overcharging?
Take out the drive belt from your cart. Use your voltmeter to check the battery. If your voltmeter shows readings above 15V, that’s a sign of overcharging. Next, you need to release your cart’s pedal and check if the reading on your voltmeter is around 12.5V or slightly higher.
How to speed up a Yamaha golf cart?
You can speed up your Yamaha gas golf cart with a number of simple tweaks. Power clean your cart using a hose, water and soap. Be sure to remove any excess dirt and grime from the wheels and wheel wells to allow your cart to operate at its most efficient. Remove any unnecessary accessories from the cart to lighten the cart's weight.
How fast can a Yamaha golf cart go?
While these vehicles are often restricted to around 10 to 15 miles per hour by factory standards and settings, you can speed up your cart in a variety of ways to have it moving as fast as 20 to 25 miles per hour.
How to remove speed restriction on a golf cart?
Open the seat of your cart to access the engine underneath. Push the governor toward the carburetor to remove this speed restriction. The governor is a T-shaped metal rod that you will find fastened with a rubber band or duct tape toward the cylinders of the carburetor.
Why is my Yamaha golf cart not moving?
The main cause of a Yamaha golf cart clicking but not moving, is a faulty controller or solenoid. The battery has to be checked first to see if it’s delivering the right voltage while in the idle state as well as when the pedal is pressed. There can be other reasons for the Yamaha golf cart not moving though you hear the click.
What to do if your G9 golf cart is not clicking?
If you find your G9 Yamaha golf cart not starting nor clicking, check the key components for damage. If you find the parts to in good condition, check the brushes in the starter/generator.
How to check solenoid on G9 Yamaha?
The solenoid can be checked using an old screwdriver to jump the terminals. Your G9 Yamaha golf cart’s key must be in the start position. If the starter turns when you do this, your solenoid needs to be replaced. You must be careful while doing this crude test; there could be sparks when the two terminals touch.
What are the settings on the M3?
The variable settings on the M3 allow a player to adjust the loft, lie, and face angles of the club, as well as create a variable fade or draw bias. Which can correct many swing or hit issues...
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.
How many times can a Yamaha engine be rebuilt?
Yamaha engines are durable and because of the simple design, they can be successfully rebuilt 3 or 4 times . Initially, the Yamaha G1 2-cycle gas was the standard-bearer and in 1985 the G2 4-cycle single-cylinder gas engine was introduced as the new standard.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. When the contacts weld together, the power to the starter never stops ...
How to tell if a golf cart is bad?
Symptoms Of A Bad Solenoid 1 The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. 2 The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. When the contacts weld together, the power to the starter never stops and will result in destroying the starter, the wiring, or the flywheel. 3 The relay clicks and works sometimes, and sometimes it doesn’t. This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. 4 The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid. 5 The golf cart solenoid clicks, but nothing happens. This will sometimes be the result of burned contacts or contacts no longer coming in contact with each other as shown in the illustration at the bottom of this page. This can also be the result of not enough voltage amps reaching the solenoid control connection due to a low battery.
Why does my golf cart not click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
How to check if a gas cart battery is charged?
First, you turn the key, press the pedal, and listen for a click. If nothing happens, it’s most likely an electrical issue. On gasoline carts, check the battery that turns the engine over to make sure it is charged. On Electric carts, the battery pack should be checked for a full charge.
What to do if a gas cart key switch fails?
There should be a reading or continuity between any combination. If this is a gasoline cart, set the switch to “ON” and take a reading between the terminals. There should be continuity. If the key switch fails any of these tests, it’s worn out and should be replaced.
What causes a car to start when the spark plug is replaced?
If it sputters and tries to start, then the likely culprit is the fuel pump followed by the carburetor. The fuel pump on most gasoline powered carts usually has three hoses going to it.
How fast can a Yamaha golf cart go?
With the right know-how, you can make your Yamaha cart go as fast as 20 to 25 miles per hour and find yourself zooming around the course after your tee shots. Remove any extra accessories or unnecessary pieces from your golf cart. These can include racks, windshields, roof accessories and baskets. These weigh the cart down and can restrict speed.
How to clean a cart?
Power clean your cart with a hose and soapy water. Be sure to remove any dirt and grime from the outside of the cart and especially from the tires. This will allow the cart to move at its most efficient. Check the gas pedal for a restricting bar.
How to stop a cart from compressing?
Check the gas pedal for a restricting bar. These are often placed under the pedal to stop you from compressing it totally and gaining maximum speed. These can be removed with a wrench or screwdriver. Place larger tires on your cart.
