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how do you test controllers on a golf cart

by Beau McGlynn Published 3 years ago Updated 2 years ago
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How to Test Club Car Precedent Controller?

  • Connect a voltmeter to the negative terminal on the battery.
  • Connect the voltmeter to the M terminal on the controller.
  • Push down on the golf cart pedal.
  • A clicking sound should be heard.
  • The batteries show a full charge. You must determine whether your golf cart batteries are working properly or not. If...

Part of a video titled How to bench check curtis controller and golf cart motor
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To the curtis controller. And just clap your positive. There then you're going to take anotherMoreTo the curtis controller. And just clap your positive. There then you're going to take another jumper lead to give you your voltage to power up the controller.

Full Answer

How do I know if my golf cart controller is bad?

Determining if the controller is bad is a relatively simple procedure. Lift the golf cart's bench seat to gain access to the engine. Locate the governor on the engine. This is the small “T”-shaped metallic rod around the top of the golf cart’s motor.

How does a club car golf cart speed controller work?

The speed controller helps the rider adjust the current going to the golf cart motor, therefore adjusting the speed. This adjustment is performed by modulating voltage by the controller such that the user has full control over their club car golf cart. How to Test a Club Car Golf Cart Speed Controller?

How to test a golf cart pedal?

First, connect the voltmeter to the controller and the battery. Connect the voltmeter to the M terminal of the speed controller and the negative terminal of the cart battery. Now push on the cart pedal and check the full battery voltage. As soon as the full voltage is shown, push the entire pedal down.

Where is the controller on a golf cart located?

This controller is typically located under the seat on your golf cart. Determining if the controller is bad is a relatively simple procedure. Lift the golf cart's bench seat to gain access to the engine.

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How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How do you test a club car motor controller?

23:4337:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo test the controller for input voltage. Place the black negative probe of your vom on the be-MoreTo test the controller for input voltage. Place the black negative probe of your vom on the be- terminal of the controller remove the number 18 a red wire from the controller terminal 1 terminal a on

How do you test the speed controller on a EZ Go golf cart?

Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.

How do you reset a golf cart controller?

Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...

How do I fix my golf cart controller?

Here are 5 steps you should follow for a DIY fix to your golf cart's speed controller.Flip the maintenance switch. ... Reset the battery cable. ... Check your connections. ... Test the solenoid. ... Check your controller's power output.

How do you test a 48v controller?

0:395:30Testing controller for blown mosfetts - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe start by connecting one of the probe to the ground wire of the controller. And you take theMoreWe start by connecting one of the probe to the ground wire of the controller. And you take the positive probe.

How do you test a speed controller on a Club Car golf cart?

2:5515:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipOut of that into the key switch. Out of the key switch. And into this micro switch. Now to make sureMoreOut of that into the key switch. Out of the key switch. And into this micro switch. Now to make sure this micro switch is working. Now this will also give us light even if it's not at 4-4 or reverse

How do I test my EZGO sensor?

Take a digital multimeter and set it to the volts reading. Place the positive probe of the meter on the white wire terminal of the ITS. Release the accelerator pedal slowly. The reading should be in the 0.45V to 0.53V range when the micro-switch gets activated.

How do you bypass the speed sensor on a EZ Go golf cart?

The speed sensor on the EZGO golf cart can be bypassed by unplugging it from the speed controller. By disconnecting the J5 pin on the speed controller, this will cause the golf cart to creep along as the controller will go into limp mode.

Where is the reset button on electric golf cart?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

Do all golf carts have a reset button?

Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.

How does a golf cart controller work?

The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.

How do you test a electric golf cart controller?

0:002:12How to bench check curtis controller and golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay guys i'm going to show you right quick how to easily bench check your club. Car actually anyMoreOkay guys i'm going to show you right quick how to easily bench check your club. Car actually any golf cart. That's got one of these curtis controllers in it you just simply want to take that

How do you test a potentiometer on a club car?

2:334:36how to test speed potentiometer - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd move the wiper in both directions to make sure that it swings smoothly. The resistance in thisMoreAnd move the wiper in both directions to make sure that it swings smoothly. The resistance in this case is going to drop to zero. Because we're at the full swing of the pot in the one direction.

How do you test a club car pedal?

2:3915:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipMake sure your key switch is on step on the accelerator. You should get a light here.MoreMake sure your key switch is on step on the accelerator. You should get a light here.

Where is the reset button on an electric golf cart motor?

The reset button acts as a mini circuit breaker for the motor, so it will correct any minor errors. Expose the motor (you'll probably need a screwdriver to remove the cover), and look for a red button. It is usually near the main power source, where most of the wires are connected.

What Does a Controller Do On A Golf Cart?

Golf cart controllers play an important part in which its main job is to control the speed of a golf cart.

How Do You Test The EZGO Speed Controller?

Before troubleshooting an EZGO cart controller, it is crucial to test the controller. The very first part of it is first to identify the cart drive system. This can be found out from the cart manual book (flow chart identification).

How Do You Repair The EZGO Controller?

If your EZGO controller is found to be damaged or is not working, two things can be done. Either the controller can be repaired or replaced.

How Do You Upgrade The EZGO RXV Controller?

This is one of the best unrivaled EZGO carts out there. It comes with AC drivetrain and makes the driving smooth with IntelliBrake technology. However, to make the cart even more efficient, you can upgrade its features.

What is a parameter setup on an EZGO cart?

Parameter setup: The controller operates the EZGO cart as efficiently as it controls the speed parameters.

Why is my EZGO controller getting hot?

In general, if the EZGO controller is getting hotter, it’s due to steep rise and driving on higher roads. Then the reason will simply be that the load on the engine and motor is also causing the controller to get hot.

How to connect a voltmeter to a speed controller?

First, connect the voltmeter to the controller and the battery. Connect the voltmeter to the M terminal of the speed controller and the negative terminal of the cart battery.

What Does a Club Car Golf Cart Controller Do?

It is the controller that controls the acceleration and deceleration of a golf cart.

How to check if golf cart battery is working?

Connect a voltmeter to the negative terminal on the battery. Connect the voltmeter to the M terminal on the controller. Push down on the golf cart pedal. A clicking sound should be heard. The batteries show a full charge. You must determine whether your golf cart batteries are working properly or not.

How to Reset Club Car Precedent OBC?

For club car precedent, it is the same as above and with only some difference. You, first of all, make the key switch to off position. Then you do neutral to Forward/Reverse. After this, make Tow to Tow/Run switch and disconnect the negative terminal wire from the battery minus terminal of the battery set.

How to Test 48 Volt Club Car Controller?

Testing your 48 volt club car controller is easy. First of all you need to charge your batteries to the full.

Why is my cart not starting?

If your cart doesn’t start even when your batteries are full, and no clicking sound comes from the solenoid, it means your solenoid is defective or accelerator. If you hear a distinct clicking sound, this means that there is nothing wrong with solenoid as it allows power to flow to the controller.

How to reset club car OBC?

The best way to reset your club car OBC is first to switch off the key switch. Then you put your cart to neutral and then put tow run switch to the low position. After this, you should disconnect the negative of the battery terminal from the battery set.

How to tell if a golf cart is running?

The simplest test to ascertain your golf cart controller’s performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly. If there is no clicking sound, then the solenoid is not allowing power to flow to your controller.

When upgrading your golf cart controller, do you suggest working with manufacturers that have spent the time building controllers for your specific?

When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controllers for your specific brand.

What is the center of a golf cart?

As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles.

How many volts does a golf cart need?

You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs.

Why is a speed controller important?

The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.

What is the most important part of a golf cart?

Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...

What can a controller do?

With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.

Why is it important to program a speed controller?

This is important stuff! Programming your speed controller to handle how the vehicle will be driven can make a huge difference. Not only will your golf carts mechanical components last longer, but you’ll be able to avoid overheating during operation, depending on your conditions.

Why is a golf cart controller important?

From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...

What is the function of a speed controller on a golf cart?

Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current Managing current drawn from the battery ...

Why won't my golf cart run?

If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.

What to do if your golf cart doesn't start?

If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.

How to start a golf cart when it's dead?

Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.

What is a club car controller?

The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.

What is a programmable controller?

Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.

How to test golf cart motor?

Using a multimeter, a jumper wire, and a 12-24 volt power source, you can test the condition and functions of your golf cart motor without removing it from the cart.

How to check if electric golf cart is running?

It sounds absurd, but if your electric golf cart is not running, the very first thing I would check is the reset button on the side of the motor, if your cart is so equipped. Check around the outside of the motor and see if you can find a small button to press. This is usually a safeguard against overheating.

How Do I Tell What Kind Of Motor I Have?

In 1999, some golf cart manufacturers started offering Separately Excited Motors. Sepex (Regenerative) Motor carts have a toggle switch F&R device as opposed to the lever-action. In addition to this identifier, they have a tow/run or tow/maintenance switch which cuts power to the controller. Most of the modern-day carts are equipped with a Sepex motor.

What is wrong with my electric golf cart?

Electric golf carts are usually trouble-free and do their job efficiently and with no fuss, but sometimes you suspect your golf cart is experiencing a problem. If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem. Using a multimeter, a jumper wire, and a 12-24 volt power source, ...

Why is it important to test a motor before replacing a controller?

This is an important test to do on your motor before replacing the controller because a short could damage the new controller irreparably. Please note that this test will not find a short in the armature. Note that continuity testing is not directional, so it doesn’t matter if the red and black are reversed.

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.

How to raise back wheels of a golf cart?

Using a floor jack, raise the back wheels of the cart, so they’re no longer touching the pavement. Naturally, the key switch is off since you’ve already removed the cables from the motor.

How to troubleshoot a golf cart?

GOLF CART CONTROLLER TROUBLESHOOTING 1 Make sure it isn’t your batteries! If your batteries are old and dead, then your golf cart will not operate. Charge them fully first and attempt to drive the unit. 2 If your batteries are fully charged and your vehicle won’t run, when you press on the accelerator pedal, then you should hear a clicking sound which will indicate the solenoid is engaging and allowing power to flow to your controller. If there is no distinct clicking sound, then check your solenoid. Also, it could have to do with something in the accelerator device as well. But, we can eliminate the controller as being defective. 3 If your batteries are fully charged and you get a clicking sound ensuring the solenoid is allowing power to flow to the controller, then you can begin inspecting the controller 4 Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.

How does a club car controller work?

In this way, today’s modern speed controller’s meters out the battery voltage and current to the Club Car motors on the basis of numerous input parameters such as; throttle, brakes and twist grips. Hence, the operator of the Club Car would be able to control the speed at which Club Car is moving by the way of acceleration and deceleration cycles. Following are some of the main functions of the controller, irrespective of the type of the motor:

Why won't my club car run?

Due to their expense, you want to be sure your controller is the major reason and problem with your Club Car. First off, if your controller is bad, your vehicle won’t run. However, there are other reasons that could lead to your vehicle not running. Here are a few quick troubleshooting tips.

What does it mean when there is no controller?

When there is no controller, it means batteries drainage is at its peak, as motors can operate independently at their high speed, which would gradually increase stress on the mechanical and electrical components and let motors and batteries degrade quicker.

How to tell if a controller is bad?

Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.

Why do we use throttle mapping?

Throttle mapping so as to set the response profile of the speed input.

What amps are used in a club car?

200-300 Amp controller would be the perfect one if you intend to use or using a Club Car for normal trips in your neighborhood or normal golf course trips. This controller is best suited for two passenger Club Cars. Salient features of this 200-300 Amp controller are as follows:

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