How to remove a clutch on an EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
What do you use to adjust the clutch on a golf cart?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What is the size of the EZ GO clutch puller bolt?
E-Z-Go Golf Cart Or Car Drive Clutch OEM Puller Bolt. Measures approximately 5-7/8". # 5544-CP-0033 EZGO Drive Clutch Puller Bolt.
Why is my EZGO golf cart losing top speed?
A loose drive belt can result in your EZGO Golf Cart to lose top speed and underperform. If the drive belt is the right model but it seems to be too loose then it could be because there is something stuck in the clutch or there is some damage in the clutch. In this case you’ll need to call a certified technician to inspect your golf cart.
How do you tighten the drive belt on a EZGO golf cart?
There is no way to adjust a drive belt, so it's important to get the right size belt in the first place. To be sure, visit your local mechanic or call a certified technician to help you get the right drive belt for your EZGO golf cart.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How tight should a golf cart drive belt be?
The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches.
How do I know if my EZGO clutch is bad?
A sudden inability to maintain even slow speeds when heading uphill or changing elevation. Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
What does the drive clutch do in a golf cart?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipMaking the revolution path smaller like dropping the chain on the back of your bike down to aMoreMaking the revolution path smaller like dropping the chain on the back of your bike down to a smaller gear causing the belt to rotate even faster.
How does a secondary clutch work on a golf cart?
At rest, the drive clutch faces (sheaves) are separated by the wide drive belt. The driven (or secondary) clutch bolts onto the input shaft of the differential. The driven clutch sheaves are spring loaded together and the belt, at rest, rides up at the outer edge.
How do I know if my golf cart belt is worn out?
0:152:00How to Check the Belts in your Gas Golf Cart | Golf Cars UnlimitedYouTubeStart of suggested clipEnd of suggested clipAnd you'll have a symptom like a delayed start or something like that so 3/16 to 1/4 of an inchMoreAnd you'll have a symptom like a delayed start or something like that so 3/16 to 1/4 of an inch deflection on the starter belt on your drive belt. If you look in here in your drive belt.
When should a golf cart belt be replaced?
Over time, such belts can become dry and cracked, or may even break. If the cart is having trouble accelerating or will not engage at all, it may be because the belt needs changing. Park the golf cart, and turn off the engine. Raise the golf cart engine cover, to access the drive belt inside the engine compartment.
Do golf carts have transmissions?
All golf carts (much like cars) have a clutch, which is the part of the drivetrain that helps the put the power of the motor down through to the wheels/ground. Golf cart clutches are a part of the Continuously Variable Transmission (or CVT).
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
Why would a centrifugal clutch not engage?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
Where is the reset button on a ezgo golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
Why is my EZGO Drive Belt Too Tight?
The reason your EZGO drive belt is too tight can be because you’re not using the right size drive belt.
How to tell if golf cart drive belt is too tight?
To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger. If it deflects less than 1.5” it’s too tight.
What is the belt on a golf cart?
The drive belt on a golf cart connects the two clutches (the drive clutch and the driven clutch) and distributes the power from the engine to the rear wheels.
Why is my EZGO belt so loose?
The reason your EZGO drive belt is too loose could be because it’s worn out, or you’re simply using the wrong size drive belt. In this case, need to find a replacement immediately.
Why is my clutch too tight?
It can also be too tight because the drive/driven clutch is misplaced or broken. A drive belt that’s too tight can damage the drive and driven clutches and can also result in the drive belt being worn out too fast. To check, whether the drive/driven clutch is misplaced or broken call a certified technician to have a look.
What does it mean when the drive belt is misaligned?
Check and see if the drive belt appears misaligned? If so, is it misaligned more towards the driven clutch (the one on the axle) or the drive clutch (the one on the motor)? If it’s misaligned there is something wrong with the drive clutch.
How to stop a EZYGO drive belt from slipping?
How to stop a EZYGO drive belt slipping: Make sure that you have the right drive belt. Sometimes the wrong drive belt will not be as wide as the clutch you are putting it on. This gives it an unwanted room to move back and forth when you are using the golf cart.
Drive
The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.
Driven
The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.
Belt Operation
As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).
Driven Issues
The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.
Buttons
OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.
Driven Spring
While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.
What is the recommended tire pressure for an EZGO golf cart?
The standard recommended pressure of an EZGO cart’s tires ranges from 18 to 22 PSI.
What is an EZGO golf cart?
Your EZGO golf cart is probably a more integral part of your life than you realize. If you live in a residential neighborhood or gated community, chances are that you use your golf cart for a wide variety of purposes beyond simply golfing―to take a trip to the nearby grocery store, to drive a mile or two to the country club or tennis courts down the road, to act as a makeshift hunting vehicle during hunting season, or even to fetch your mail in rainy or snowy weather.
What does the Ezgo manual say about golf cart batteries?
The EZGO manual says that, “First, a battery that performs poorly and is outside of the manufacturer’s specification should be identified in order to replace it under the terms of the manufacturer’s warranty.” This means that every manufacturer retains its own unique requirements, specs, and timelines. The less you procrastinate on troubleshooting your golf cart, the easier it will be to get faulty items repaired or replaced.
How many cycles does a golf cart battery take?
Your golf cart’s battery needs to mature completely before it can operate at its maximum levels. This can take as many as 100 full charge cycles, so be patient if the brand new golf cart you just purchased isn’t quite living up to its battery expectations.
How to tow a sandbox?
You should also make sure to raise the drive tires off the ground.The next step is to make sure that all your switches are in order. Flip the Tow / Run switch into “Run” when troubleshooting battery problems, or on “Tow” if you are taking a look at other issues, such as with the speed controller. Make sure that your key switch is turned ON; next, place the Forward / Reverse selector on FORWARD and place the pedal switch so that it is fully accelerating.
How to reset a golf cart motor?
This panel door is generally secured with several screws . Carefully remove them with a screwdriver. Then reset your cart’s motor; most golf cart electric motors contain a special button designed to reset the motor by behaving like a tiny circuit breaker.
Why is my golf cart foot pedal so smooth?
If you are having issues with the smoothness of your foot pedal, it may simply be due to the air quality of your surroundings and should eventually fix itself. If your golf cart is a few months or years old, the stickiness may be due to constant pressure.
Is the drive belt adjustable?
The drive belt is not adjustable. The motor mounts are adjustable and are set for a new belt. If the belt is excessively loose then the belt needs to be replaced or you have a probelm with either the drive or driven clutch.
Can you tighten a belt with motor mounts?
The motor mounts should not be used to tighten the belt due to wear. The clutch requires a special puller to remove it. It may be cheaper to take it somewhere rather than spend the modey on the puller.
Does a 1997 EZ Go golf cart run?
1997 EZ-Go Gas Golf Cart has run fine. A couple of weeks ago, the cart was parked with lights left on. When we went to use the cart the battery was dead. After charging battery, it now it cranks -- bu… read more