how do you troubleshoot an electric ezgo golf cart

E-Z-Go Golf Cart solenoid troubleshooting

• Disconnect any cables from your two big terminals and wrap the ends with tape. Make sure that you have turned your golf cart off.
• Using your voltmeter check the voltage in ohms. ...
• Turn the switch on your cart to the forward position and then slowly accelerate. ...
• When buying a solenoid, make sure that it is compatible with your golf cart voltage. ...

Full Answer

How to troubleshoot an electric golf cart?

Troubleshooting

• Golf cart troubleshooting checklist. This checklist is designed to handle most minor no-start problems, or an immobile issue. ...
• Electric throttle system troubleshooting. An electric golf cart will have a speed control system that involves an inductive throttle sensor and a speed controller.
• Gas throttle system troubleshooting. ...
• General gas troubleshooting. ...

What are the most common problems with electric golf carts?

What can go wrong in an electric golf cart?

• Batteries. Batteries can be one of the most common problems that take places in an electric golf car, however it doesn’t have to be with some proper education.
• Ignition. When you love to play golf, then you will be regularly visiting golf courses. ...
• Solenoid. It is one of the essential parts of the golf cart. ...
• Direction Switch. ...
• Controller. ...
• Bottom line. ...

How to fix an electric golf cart?

The following steps should allow you to determine the problem:

• Evaluate the circuit connection. ...
• Check the connections from wire to wire. ...
• Using a multimeter check the amount of power running to the lighting fuse. ...
• If the fuse is not the problem, you will need to now check your vehicle’s lighting switch. ...
• Replace the switch.

More items...

How to remove drive clutch on EZGO golf cart?

How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.

Where is the reset button on an ezgo electric golf cart?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

What would cause an electric golf cart not to move?

Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.

How do you troubleshoot an electric golf cart?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

How do I know if my EZ GO controller is bad?

Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

How do you fix a golf cart that won't move?

When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.

How do you reset an electric golf cart?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

Why won't my electric golf cart go forward or reverse?

The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.

Do electric golf carts have fuses?

Yes, golf carts contain fuses just like those found in a car or truck.

How do I reset my EZGO controller?

Reset the battery cable Unplug the negative battery cable (the black wire) before beginning any work on the speed controller. Once disconnected, you should remove the speed controller cover and then reconnect the negative cable.

How do you test an electric golf cart controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

How do I know if my electric golf cart solenoid is bad?

Press on the accelerator while the key is turned on and the cart is in forward.The solenoid needs to be replaced IF the voltmeter shows a full battery voltage without a click.If your voltmeter stays at 0, the problem stems from somewhere else in your cart.

Where is the EZGO speed controller located?

These speed controllers are located under the EZGO cart seat. Check the speed controller's attachment near the carburetor.

What is the controller on an EZGO golf cart?

Known as the heart of the EZGO golf cart, the controller’s core objective is to control the speed of the golf cart. It is a needed component in a AC and brushless DC motor. Without the controller, the golf cart will not work. The speed controller is not present in the DC motor vehicles, which is why they do not have varying speeds.

What is the purpose of the speed controller on an EZGO cart?

Major functions of the speed controller of the EZGO cart are: Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance : The controller makes sure that the battery is working well and is not overloaded.

How to check the output of a controller?

To check the controller output, follow these steps: Press the pedal of the cart until the solenoid clicks. Keep watching the voltmeter and see if it is showing the battery voltage. Now again, keep pressing the pedal and see if the voltage is going down or not.

What is the purpose of a golf cart controller?

Golf cart controllers play an important part in which its main job is to control the speed of a golf cart. However, many times, the controller tends to act up or simply stops working. This is when it is very important to troubleshoot the problem immediately. Known as the heart of the EZGO golf cart, the controller’s core objective is to control ...

What is the 2005 Ezgo cart?

2005 EZGO TXT cart is one of the popular ones since it has some of the best features. The features include handles on the top, the plastic front bumper is not there, and the seatback is connected.

Why does EZGO have different speeds?

However, a vehicle with a speed controller will have different speeds as it will change the voltage and current input based on user input. This is why EZGO with controllers can be accelerated and decelerated and the rate ...

Why is my cart not moving forward?

If the cart is not moving forward or the speed is not getting regulated or there is a problem in controlling the speed, then the chances are that the controller is being erratic. Then, it is very important to troubleshoot the problem as soon as possible.

What is an EZGO golf cart?

Your EZGO golf cart is probably a more integral part of your life than you realize. If you live in a residential neighborhood or gated community, chances are that you use your golf cart for a wide variety of purposes beyond simply golfing―to take a trip to the nearby grocery store, to drive a mile or two to the country club or tennis courts down the road, to act as a makeshift hunting vehicle during hunting season, or even to fetch your mail in rainy or snowy weather.

What is the recommended tire pressure for an EZGO cart?

The standard recommended pressure of an EZGO cart’s tires ranges from 18 to 22 PSI. Be sure to inspect your tires regularly, too, and replace them as necessary. If your cart is driving slower than usual or making strange noises “down there,” it could very well just be a sign of low tire pressure.

What does the Ezgo manual say about battery replacement?

The EZGO manual says that, “First, a battery that performs poorly and is outside of the manufacturer’s specification should be identified in order to replace it under the terms of the manufacturer’s warranty.”. This means that every manufacturer retains its own unique requirements, specs, and timelines.

Why is it important to keep a golf cart in good shape?

Therefore, it is very important to keep your golf cart in great shape at all times, and learning how to troubleshoot can mean the difference between diagnosing and quickly fixing problems, or having your cart break down.

How many cycles does a golf cart battery take?

Your golf cart’s battery needs to mature completely before it can operate at its maximum levels. This can take as many as 100 full charge cycles, so be patient if the brand new golf cart you just purchased isn’t quite living up to its battery expectations.

What happens if the voltage is not equal to the voltage on a solenoid?

If it is not equal, then the solenoid has a wiring problem. oYou should also put the positive probe on the opposite post of the solenoid and read the voltage there. The voltage should have three or more volts below the battery’s own reading. If not, then you should get the resistor replaced as soon as possible.

Why is my golf cart foot pedal so smooth?

If you are having issues with the smoothness of your foot pedal, it may simply be due to the air quality of your surroundings and should eventually fix itself. If your golf cart is a few months or years old, the stickiness may be due to constant pressure.

Check What Works

If your golf cart won't on, check what is and is not working. Attempt to turn your headlights (if applicable) on and off a few times. If the cart has a built-in GPS system, attempt to power it on manually. Finally, if the golf cart has an auxiliary port, attempt to plug-in something, such as a phone, to see if it takes a charge.

Battery Inspection

Have a pair of safety glasses and acid resistant gloves handy. Access your battery connections to see if any are loose, frayed, or corroded. Visually inspect each connection. If any appear significantly frayed or broken, you will need to replace the battery cable.

About the Author

Todd Mrowice is a Staff Writer for GolfLink. He has been writing about golf for over 10 years including a long tenure at GOLFChicago Magazine. Todd has covered all aspects of the game including travel, products, business, and professional tours.

What are the problems with electric golf carts?

Electric golf carts have two areas where problems usually occur, the batteries and the motor. Before you spend a lot of time and money waiting on a repairman or taking your electric golf cart to the shop, take a few seconds to troubleshoot the cart on your own.

How to charge a golf cart?

Step 1. Test the wall socket where you charge your cart. Every golf cart has a built-in charger that connects to a wall socket. Take your wall socket 120-volt tester and check the actual socket that you use to charge the cart itself. Plug in your 120-volt tester and make sure the actual wall socket is good. If there is no voltage reading, your ...

What to do if your socket is not reading voltage?

If there is no voltage reading, your socket is bad and either needs to be replaced or the circuit breaker needs to be reset. You can reset the circuit breaker by flipping all the switches in your breaker box. An electrician should replace the socket.

Where is the electric motor on a golf cart?

Located under a panel at the back of your golf cart will be the electric motor. The panel will be held in place by four or six screws. Use your screwdriver to remove these, turning them counterclockwise.

Where are the batteries in a car charger?

If you are getting power to the charger, it's time to check the batteries. Most batteries are located under the seat, which flips up for access. Grab a hold of the back of your seat and flip it up to expose the batteries. There will be a row of batteries. Each one of these need to be checked.

How to test a 12 volt battery?

So, with your flat-bladed screwdriver, insert it into the screw slot on a clamp and turn it counterclockwise. Do this to both clamps. Using your 12-volt battery tester, test the voltage of this battery by touching each side of it to one ...

What does it mean when a controller is not turning?

It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

How to check battery voltage?

Take the reading of the battery voltage by connecting the positive and negative probes to the battery. Write down the voltage reading. Test the solenoid - Place the positive probe on the solenoid post that is closest to the battery. The reading should be equal to battery's voltage. If not, there is a wiring issue in the solenoid.

Why is my golf cart speed controller not working?

There are many reasons behind a speed controller malfunction. The most common problem that happens in the controller has aged due to infrequent use. These are just some of the issues that could be affecting your vehicle's acceleration. If you have trouble finding the issue of your golf cart accelerator, don't be afraid to take it to the mechanic.

What happens if your golf cart doesn't accelerate?

Bad Solenoid. If your golf cart does not accelerate, there is a possibility of the damaged solenoid. The solenoid is basically an electrical switch that enables the battery's flow from the battery into the motor. Check out the signs of the bad solenoid.

Why is my golf cart not accelerating?

When your electric golf cart does not accelerate, the first thing you need to keep in mind is that it is not a regular vehicle like your car . That's why the methods and solutions you use to get your car to start are not the same as the solutions you can apply to your cart.

How does a golf cart solenoid work?

The golf cart speed controller and solenoid are both controlled by the accelerator. The pedal is connected to the potentiometer. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. The potentiometer works as a communicator and tells the speed controller how much voltage it ...