Depress clutch pedal and hold (second technician required). Lock release lever in position as shown using adapter hooks 10-222 A/2. Pull clutch pedal back up to clutch -released position. Pull clutch cable down (in direction of arrow) until adjusting mechanism can be compressed in area of dust boot -A-.
Full Answer
What is the ECS Tuning clutch kit?
The ECS Tuning clutch kit is a lightweight replacement for the factory-installed VW MK4 dual mass flywheel.
Can you replace the clutch on a Mark 4 golf?
The Mark 4 Golf was introduced in 1997 and continued in production until mid 2005. With over 500,000 of these vehicles on our roads, replacing the clutch on one of these is a common occurrence in workshops up and down the country. No special tools are required to complete the repair.
How do you change a transaxle plug on a VW?
The ECS VW transaxle service wrench makes the job easy; it has a 17mm box end and 17mm hex head to t both old and new plugs. Unbolt and remove the support tube between the transaxle and transmission mount bracket. (The tube is a bent length of black pipe that acts as a stiffener.)
How do you adjust the clutch on a VW Golf?
2:263:39GOLF MK1 : CHECK AND ADJUST CLUTCH CABLE #golfmk1 #vwgolf ...YouTubeStart of suggested clipEnd of suggested clipUp here where my thumb is pointing to and you can see where my finger is in now you need to have aMoreUp here where my thumb is pointing to and you can see where my finger is in now you need to have a gap there of about 10 millimeters plus minus. So you will adjust it by turning it.
How do I tune my clutch?
4:426:33Adjusting Your Motorcycle Clutch and Why It's Important | The Shop ManualYouTubeStart of suggested clipEnd of suggested clipSo you just crack that 10 millimeter free spin some slack out using this barrel adjuster. Here. AndMoreSo you just crack that 10 millimeter free spin some slack out using this barrel adjuster. Here. And then tighten that and go back to the handlebar.
How do you adjust a VW clutch?
3:104:16Classic VW BuGs How to Adjust your Beetle Bowden Clutch Cable TubeYouTubeStart of suggested clipEnd of suggested clipSo here's a pair of vice grips you might need like I said to hold the cable in place there's a lotMoreSo here's a pair of vice grips you might need like I said to hold the cable in place there's a lot of times that cable might be binding. And it just will turn while you're turning the wingnut.
How do you adjust a hydraulic clutch on a VW?
0:431:41CLUTCH TECH: Hydraulic Clutch Pedal Adjustment - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf it's required alter the pedal height by adjusting the bolt behind the clutch pedal to bring itMoreIf it's required alter the pedal height by adjusting the bolt behind the clutch pedal to bring it closer to the driver. Adjust the push rod from the pedal to the master cylinder to extend the length.
How do I know if my clutch needs adjustment?
Signs Your Clutch Is Going Bad and Needs to Be Adjusted or...Acceleration Problems. Oftentimes, a clutch that is wearing down won't catch, and you will end up with acceleration problems. ... Hard Gear Shifts. ... Slipping Clutch/Gears. ... Squeaking/Grumbling Noises. ... Stickiness or Sponginess.
How much free play should a clutch have?
Most brake and clutch pedals should have just a little bit of free play, usually about a centimeter, which is less than half an inch. If you feel that your free play is more generous than this, or that you don't have any at all, you'll need to adjust your pedals.
How do you adjust clutch engagement points?
To adjust, simply pull up on the clutch cable and loosen the locknut and the adjuster nut slightly. Next, slowly pull up on the clutch cable again. You will feel a point where the clutch fork engages. This is where the clutch cable should be adjusted to.
How do you adjust a push rod clutch?
1:413:56Clutch Pedal Adjustment and Engagement Solutions - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's a tight area. But after you move the spring out of your way simply loosen the nut and turn theMoreIt's a tight area. But after you move the spring out of your way simply loosen the nut and turn the clutch master cylinder push rod clockwise or counter clockwise.
Why does a clutch pedal need free play?
Anything less than the correct amount of free play (or clearance) will result in clutch slip, because the pressure plate will be unable to exert its full pressure on the friction plate. Failure to cure this fault will quickly lead to a burned-out friction plate, and possibly a ruined pressure plate.
Are hydraulic clutches self adjusting?
Unlike the cable clutch, the hydraulic clutch is self-adjusting. This means frequent adjustments are not necessary to maintain the correct point of your motorcycle clutch. The clutch discs wear out over time and the hydraulic clutch automatically adjusts to compensate for the loss.
Why is my clutch bite low?
A low biting point where the clutch engages very soon after the pedal begins to be raised may be a problem with the clutch release mechanism, again however, it may simply be a case of adjustment.
What can too much clutch pedal free play cause?
On the other hand, too much free play can cause clutch drag, making your car creep forward while changing gears, which can be troublesome in heavy traffic. Therefore adjusting your clutch pedal and achieving the correct amount of free play is very crucial.
How do I adjust my clutch and accelerator?
Press the clutch pedal right down with your left foot and hold it down. Move the gear lever from neutral into first gear. Press the accelerator down slightly with the right foot and hold it there, perfectly steady. Let the clutch pedal come up very slowly and smoothly until you hear a slight change in the engine noise.
What can too much clutch pedal free play cause?
On the other hand, too much free play can cause clutch drag, making your car creep forward while changing gears, which can be troublesome in heavy traffic. Therefore adjusting your clutch pedal and achieving the correct amount of free play is very crucial.
How much is a clutch adjustment?
The average cost for clutch assembly adjust is between $41 and $52. Labor costs are estimated between $41 and $52. This range does not include taxes and fees, and does not factor in your specific vehicle or unique location. Related repairs may also be needed.
How do you fix the clutch on free play?
0:267:03Adjusting Your Motorcycle Clutch Lever Free Play - YouTubeYouTubeStart of suggested clipEnd of suggested clipObviously the clutch lever hits the perch. So what we're looking for especially when the bike is hotMoreObviously the clutch lever hits the perch. So what we're looking for especially when the bike is hot because this is the best way to do it we want a gap of one to two millimeters.
How to replace a release bearing?
To replace the release bearing, tilt the gearbox slightly – to prevent fluid loss – and remove the gearbox end cap. Remove the old bearing from the housing using a large magnet (pictured below) and install the new bearing, ensuring that the end cap is replaced and not reused.
How to remove a starter motor from a gearbox?
Disconnect the electrical connections to the starter motor and any that are attached to the top of the gearbox. Unbolt the brackets fitted to the face of the starter motor bolts. Unbolt the two starter motor bolts and remove the starter. Unbolt the earth strap attached to the gearbox and remove the slave cylinder and stow it to one side.
How to remove gear selector linkage?
Remove the gear selector linkage by removing the large circlip (pictured below) on top and releasing the remaining linkages with a forked tool.
How to reduce clutch dust?
To reduce our exposure to clutch dust, we wet the inside of the bell housing with spray cleaner, and wear a dust mask as we scrub.
What is an ECS clutch?
The ECS Tuning clutch kit is a lightweight replacement for the factory-installed VW MK4 dual mass flywheel. The single mass flywheel conversion kit bolts directly to the crankshaft without modification, and comes with a mating clutch package that includes friction disc, pressure plate, release bearing, and pilot tool, plus new flywheel and pressure plate bolts.
What engine does a VW MK4 Jetta have?
Steps in this tutorial apply to a VW MK4 Jetta with a 1.8T engine and ve-speed transaxle. Steps for other engine and transaxle combinations are similar, but not necessarily identical.
Where to remove dogbone bolts?
Remove the dogbone bolts at the transaxle and chassis.
Why does my flywheel rub?
Due to casting dimension variations, your new flywheel/pressure plate may rub at one or more points inside the bell housing.
How to stop a brake rotor from turning?
Just slide the tip of a screwdriver into a brake rotor vent slot. The screwdriver will stop when it comes up against the brake caliper, and keep the axle from turning as you loosen or tighten axle bolts.
How to remove a splined gear selector?
Remove the nut holding the gate selector lever to the shaft (right arrow). Then lift the lever straight up to remove it from the splined gear selector shaft. (See note in Step 4.)
