How to adjust the brakes of an old style golf cart?
Adjusting the brakes of old style golf carts 1 Remove the wheel assemblies on both wheels 2 Release the parking brake of the brake pedal 3 Back off the adjusting rod of the brake cable so that there will be no tension along the arm of the shoe lever 4 Remove the brake drum
How do you start a golf cart with a loose cable?
Press the accelerator so that the golf cart starts up and begins to idle. Check the cable tension to make sure that it’s still loose. The idle screw can be used to adjust the idling if it’s very fast. Turn the key to the OFF position and put the cable back into the box.
How to use a golf cart handle?
Use your foot to press down on the thin, right pedal. The pedal is sensitive to the amount of pressure you use. Start with mild pressure using your foot to get a feeling for the handle of the golf cart. Once you understand how the cart operates, add more pressure to the pedal.
How to drive a golf cart safely?
Once all of your passengers are seated, use your foot to press down on the right pedal to accelerate, using mild pressure until you get a feel for how the cart handles. Next, take your foot off the acceleration pedal and press down gently on the left pedal to bring the golf cart to a stop.
How do you bypass the ignition on a golf cart?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
How does a golf cart pedal work?
Every time you turn your cart on or press the pedal, a small amount of voltage passes along the wire coil and triggers the steel plunger to close. This process allows energy from the battery to directly contact your golf cart's motor so that it can run properly.
How does a golf cart motor start?
Electric golf carts work by sending power from the battery to the motor. Upon receiving electric energy from the power bank, the motor turns the wheel, and the car will start to run.
How does a gas golf cart start and stop?
The system controls automatic start and stop of the starter motor and engine by feeding back the output frequency of the alternator. When installed on an off-road utility vehicle, this system, will allow the operator to conveniently start and stop the engine by depressing or releasing the accelerator pedal.
How does a golf cart accelerator work?
How Does An Electric Golf Cart Accelerator Work? The golf cart speed controller and solenoid are both controlled by the accelerator. The pedal is connected to the potentiometer. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod.
What is the purpose of a solenoid on a golf cart?
The solenoid is the small unit that rides on top of the starter in the engine. The solenoid brings power from the battery to the rest of your golf cart. With the use of an electric charge, a solenoid may generate a magnetic field.
How does a golf cart motor controller work?
The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
How are golf carts powered?
Drivers fuel them with regular automobile gas, which can be added via a traditional gas station fuel pump or by dumping in gas from a can. Large rechargeable 38- or 48-volt battery cells power electric golf carts. The batteries must be charged regularly to ensure that the carts can continue to operate.
How do you turn on a golf cart?
0:112:14How To Start a Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe have a shifter here that. Says. Forward neutral and reverse okay so what we do is we take the keyMoreWe have a shifter here that. Says. Forward neutral and reverse okay so what we do is we take the key. We move it to on we don't go anywhere we're actually on a slight hill.
What makes a gas golf cart start?
In a car, the engine starts when you turn the key, and it keeps running until you switch the ignition off. In a gasoline-powered golf cart, the engine starts when you step on the gas pedal, and it shuts off when you take your foot off the gas.
What causes a golf cart not to start?
As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.
How does the gas pedal work on a gas golf cart?
1:053:40How Does A Gas Pedal Work? - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow when you floor it when you push this gas pedal down all the way you're going to turn this. SoMoreNow when you floor it when you push this gas pedal down all the way you're going to turn this. So this throttle wire is going to pull here on this throttle linkage and rotate.
How to fix a sticky brake on a golf cart?
You can also fix sticky brakes by following the steps given below. Take off the brake pedal from the golf cart. Drill out the bushings and the pedal assembly using a 3/4-inch drill bit. Drill the frame at the point where the pedal is mounted using a 1/2-inch bit.
How to adjust brakes on a G29 golf cart?
The brake adjustment of a G29 golf cart can be done in the following ways. Apply mild hand pressure on the brake pedal. This will give a yield of 1 to 1.75 inches on the pedal. If you don’t get this yield, it’s likely that the brake cable has stretched out and needs to be replaced.
How to adjust brakes on a Yamaha G2?
How to adjust Yamaha G2 Golf Cart Brakes: Remove the brake shoes and check if the adjuster moves backward and forward. Clean the adjuster star wheel well so that it spins without a glitch. Remove the pins that connect the brake cable to the brake arm behind the brake backing plate.
Why do golf cart brakes lock up?
Golf cart brakes can start locking up when the brake cable gets stuck, or when the bolts on the lift kit are loose. The brake cable gets stuck because of a binding, resulting in a mechanical linkage. One or more parts of the pivot assembly have rusted. There’s wear and tear of the brake drum, brake shoe, brake cable or brake spring.
Why is my cart locking?
If both the wheels are locking, it’s often because there is a binding on the main brake cable that results in the mechanical linkage. This will cause the main cable to get stuck. If your cart has hydraulic brakes, the master cylinder may have gone bad. You may try loosening the brake cable or the line at the wheels.
Why do you need to replace brakes on a golf cart?
In most cases, you will have to replace the brake cables of your golf cart because they have not been adjusted properly. Another reason why you may have to go in for a replacement is a broken linkage or broken cable ends. If the pads under the drum are in good condition, it’s a sign of the cable beginning to seize up.
Where is the parking brake on a G22 golf cart?
The parking brake latch in a G22 golf cart is quite small and located in a corner as against a latch that runs all the way above the pedal as in earlier models. You can try the following adjustment if the parking brake doesn’t get released.
How to get a golf cart to idle?
Thread the throttle cable back in place from the gas pedal to the throttle valve body on the engine. Push the throttle cable toward the throttle valve body on the engine from the gas pedal position. Screw the throttle cable back in place on both the gas pedal and the throttle valve body on the engine. The golf cart will idle rather than shut off.
What is the safety feature of a golf cart?
One of the safety features on a golf cart is cutting out the engine when the gas pedal is not in use. Many golf enthusiasts understand the importance of this safety feature. However, those who use a golf cart for purposes other than golfing may view it as unimportant.
Where is the throttle cable on a golf cart?
Find the throttle cable on the golf cart. The throttle cable runs from the gas pedal to the throttle valve on the engine. Lift the seat to find the throttle cable.
What is a relay on a golf cart?
The relay on the throttle valve is a safety feature in place to prevent accidents. Use care and be aware of your surroundings. Any change in the manufacturer specifications on the golf cart can invalidate any warranty given at the time of purchase.
How to increase the speed of a golf cart?
Make sure that the governor and carburetor are seated with minimum slack and no tension. Fix the cable in place by tightening the nuts at the end of the cable. As the length of the throttle cable increases, it stops the throttle lever from being pulled back. This will in turn increase the speed of your golf cart.
How to get a golf cart to idle?
Pull the spring that is present around the plastic piece located behind the shifter. Spin it until it falls back. Loosen the throttle cable present in the cable box to adjust the extent to which you can take it out of the housing. Press the accelerator so that the golf cart starts up and begins to idle.
How to stop a cart from running at less speed?
Compress the spring between the cable stop and the throttle lever to close the throttle until the pedal is away from the microswitch so that the cart can run at less speed with very less throttle. You must do the compression until your problem goes off. Turn the key to the OFF position and press the accelerator pedal.
What to do if throttle plate opens before it should?
If the throttle plate opens before it actually should, loosen the rear cable. If the throttle plate opens at the correct time but only partly, tighten the rear cable. If the throttle plate opens before it actually should but only partly, loosen the front cable and then tighten the rear cable.
What is throttle cable?
The throttle cable plays a key role in ensuring smooth power delivery and acceleration of the cart. It ensures that your golf cart operation is smooth and safe. A throttle cable assists in the efficient utilization of the batteries and gas of the golf cart.
How to adjust idling on a golf cart?
Press the accelerator so that the golf cart starts up and begins to idle. Check the cable tension to make sure that it’s still loose. The idle screw can be used to adjust the idling if it’s very fast. Turn the key to the OFF position and put the cable back into the box.
How to run a cable to a governor?
Slide the cable through the little slit present on the side of the cart. Position the cable so that the wire part is in the spool. This ensures that the threaded part of the cable rests on the adjuster bracket. Move the housing backward and adjust the nut to where it was initially. Finally, run the cable to the governor as it was at the start.
How to tell if a golf cart is bad?
Symptoms Of A Bad Solenoid 1 The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. 2 The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. When the contacts weld together, the power to the starter never stops and will result in destroying the starter, the wiring, or the flywheel. 3 The relay clicks and works sometimes, and sometimes it doesn’t. This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. 4 The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid. 5 The golf cart solenoid clicks, but nothing happens. This will sometimes be the result of burned contacts or contacts no longer coming in contact with each other as shown in the illustration at the bottom of this page. This can also be the result of not enough voltage amps reaching the solenoid control connection due to a low battery.
Why does my golf cart not click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. When the contacts weld together, the power to the starter never stops ...
How to check if a gas cart battery is charged?
First, you turn the key, press the pedal, and listen for a click. If nothing happens, it’s most likely an electrical issue. On gasoline carts, check the battery that turns the engine over to make sure it is charged. On Electric carts, the battery pack should be checked for a full charge.
What to do if a gas cart key switch fails?
There should be a reading or continuity between any combination. If this is a gasoline cart, set the switch to “ON” and take a reading between the terminals. There should be continuity. If the key switch fails any of these tests, it’s worn out and should be replaced.
What is a golf cart choke and what does it do?
In most general terms, a choke is a device (mechanical or electrical) which restricts the air flow to the engine to compensate for a lack of fuel. A golf cart choke is commonly used when starting a cold engine to restrict air flow while the fuel gets to the engine.
Where is it located on my golf cart?
As the choke principle applies to golf carts, it is generally a mechanical device instead of electronic as fuel injection is not widely used on golf carts at this time.
How do I operate my golf cart choke?
Basic details of operation were outlined above. However, in a nutshell, the golf cart choke only needs to be used when the engine is cold or for the first start of the day. There is generally a slight delay from the time you attempt to start the golf cart before the fuel actually arrives at the engine to run.
Drive
The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.
Driven
The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.
Belt Operation
As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).
Driven Issues
The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.
Buttons
OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.
Driven Spring
While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.
How to drive a golf cart backwards?
Drive backwards. To go backwards, pull or turn the switch on your cart and use the acceleration pedal. Most golf carts will not go as fast using the backwards setting. Turn your body by putting your right arm around the back of the passenger seat. This position will allow you to see everything behind you.
How to accelerate a golf cart?
Accelerate. Once everyone is seated, you’re ready to accelerate in the golf cart. Use your foot to press down on the thin, right pedal. The pedal is sensitive to the amount of pressure you use. Start with mild pressure using your foot to get a feeling for the handle of the golf cart.
How to get a golf cart to stop?
Next, take your foot off the acceleration pedal and press down gently on the left pedal to bring the golf cart to a stop.
What to do if you don't have a golf cart at night?
Drive at night. It is important to take extra precautions when driving at night. Before driving at night, make sure your golf cart is equipped with headlights, brake lights, turn signals and reflective devices. If you don’t have these safety measures on your vehicle, reconsider driving at night or consider investing into your cart.
How fast can a golf cart go?
Despite the vehicle's name, golf carts are used off golf courses for a variety of reasons. Golf carts fall between 15-35 mph top speed by regulation standards. You must be 14 years of age or older to drive a golf cart.
What to do if you own a golf cart?
Consider insurance. There is never a guarantee you won’t injure someone if you own a golf cart. Many insurance agencies will offer a wide insurance plan that covers vehicles like segways, golf carts and snowmobiles. Insurance will help you pay for medical bills and damage to your vehicle.
How fast can you turn a golf cart?
Just like with automobiles, you need to slow down when turning your cart. Even turning at a speed of 11 mph can project a passenger from the golf cart. Golf carts don’t have doors and some don’t even have seatbelts. Keep your passengers and yourself safe by slowing down significantly before turning.
