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how does a golf cart solenoid work

by Ryleigh Torp I Published 2 years ago Updated 2 years ago
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Solenoids are Simple, But Powerful
Every time you turn your cart on or press the pedal, a small amount of voltage passes along the wire coil and triggers the steel plunger to close. This process allows energy from the battery to directly contact your golf cart's motor so that it can run properly.
Mar 15, 2018

How to check your golf cart for a bad solenoid?

Just like your heart is constantly pumping to keep you going, every time you start your golf cart or press down on the pedal, your cart’s solenoid is working to transfer energy from the battery to either the starter/generator on gas powered carts, or the traction motor in an electric golf cart. Your solenoid is constantly at work, so check on it regularly to make sure it’s still in good …

What does golf cart solenoids do and how they work?

May 27, 2021 · The way this works is a relatively low powered circuit is made with the low side of the solenoid. This activates the steel rod in your solenoid, creating a circuit between the motor and the speed controlling systems on your golf cart. Once you release the pedal, the solenoid clicks off after a predetermined amount of time, saving your battery life.

What does a golf cart solenoid do?

May 14, 2020 · The solenoid is a cylindrical coil of wire that works as the magnet carrying an electric current. This is a very common reason for golf cart's not starting. Battery currents run to the motor through the solenoids, and you should always hear the solenoids clicking every time you press down on the accelerator.

Where is the solenoid on an electric golf cart?

May 08, 2019 · Barry at DIY Golf Cart talks a little bit about golf cart solenoids. Be sure to comment with other videos you would like to see! Looking for a replacement go...

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How do I know if my golf cart solenoid is bad?

If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.

How do you test a golf cart solenoid?

Set your voltmeter to the ohms reading, and connect its probe to each one of the big terminals. Of course, the reading should be zero. Next, move the cart's switch to forward, turn it on, and accelerate slowly. Your solenoid should click.Oct 29, 2018

What activates the solenoid on a golf cart?

When the battery voltage or power is sent to the two small terminals, it activates the solenoid, which is responsible for connecting the two large terminals.

How do you bypass a solenoid on a golf cart?

Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.Aug 28, 2020

How do you check if a solenoid is working?

0:111:43How to use a Multimeter: Solenoid Testing - Purkeys - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If weMoreWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If we put our meter across it we will check and see what the coil resistance.

What does a clicking solenoid mean?

A single “click” sound comes from the engine compartment or from under the car. This could mean that the solenoid is trying to engage but that the internal components are stuck and unable to work properly. Repeated “clicking” sounds usually indicate a dead battery.

Will an electric golf cart run with a bad solenoid?

The ability of your golf cart to function properly depends largely on the solenoid. If the solenoid is broken and not working correctly, you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller).Mar 15, 2018

Why does my electric golf cart have no power?

If you're lucky, the problem could be as simple as a loose wire or a broken coil. In some cases, corrosion can also be a factor. If you suspect a faulty solenoid, your best bet is to take your cart to a repair shop. A mechanic can diagnose the problem and replace the solenoid if necessary.

Why is my gas golf cart losing power?

Over time, your wires may work themselves loose from their connectors or end up with damaged connectors, frayed with common corrosion issues. However, there is also a chance that your wires may end up broken or frayed, leading to sparks and poor electrical conduction.

Can you bypass a solenoid?

5:037:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery.

What causes a golf cart not to start?

As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.Sep 20, 2016

How do you diagnose a golf cart problem?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

Why does my golf cart have no solenoid?

Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.

What is a golf cart go switch?

On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...

What happens if a solenoid reads infinity?

If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.

What is a solenoid on a golf cart?

A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...

What is the most important part of a golf cart?

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]

What to do if your solenoid doesn't work?

Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.

What is a micro switch on a gas pedal?

This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.

What is a golf cart solenoid?

We did a write up on golf cart solenoids if you want to get deeper knowledge, or learn how to test them. Like I said before, a solenoid is basically a switch, but more specifically, it’s a relay, meaning that it’s a switch that uses one circuit to control another.

What is an inductive throttle sensor?

What that really means is when you push down your electric golf cart accelerator, you’re actually pushing a rod through an inductive sensor coil. The sensor coil uses this to tell the speed controller how much voltage to consume.

How do golf cart batteries work?

Batteries work by changing chemical energy into electrical energy. Different types of batteries use different types of chemical reactions to do this, but for the most part they’re all very similar. We did a whole article on golf cart batteries ...

How does an electric golf cart work?

How Does a Golf Cart Work. In the most basic sense, your electric golf cart works by providing electric power from a battery pack to a motor that turns your wheels. Everything else involved is just a way of controlling when and how much of that power is being delivered. The battery pack is pretty basic.

How many volts does a golf cart battery pack have?

The battery pack is pretty basic. It could be anywhere from 6 to 48 volts, but it’s usually 36 or 48 volts on most newer electric golf carts. The battery pack’s power is routed to the motor, but along the way, it is changed by a solenoid and a speed controller to give you only the power you’re asking for and only when you’re asking for it.

What is a speed controller?

The speed controller is essentially a variable resistor. You have them in most electrical systems. They’re a pretty simple concept. Depending on some type of input, the variable resistor will consume different amounts of energy. In the case of your golf cart speed controller, the input is the signal from your accelerator pedal.

What is a DC motor?

A DC motor is the most basic, and a lot of entry level golf carts still use them. They can easily reach the speed demands of fleet golf carts, and are a lot cheaper to manufacture. A DC motor consists of three parts: a stator, rotor, and commutator.

Why doesn't my golf cart solenoid click?

This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.

How to test golf cart solenoid?

A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.

What to do if your solenoid is not zero?

If the reading is not zero, then the solenoid is stuck and needs to be replaced. If the ohmmeter does read zero, set the cart to forward travel and turn the key switch on. Press the accelerator pedal (or have a friend do it) and you should hear a click. If you don’t hear a click, measure the resistance anyway.

How to check if a battery is low?

First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.

How to tell if solenoid is bad on golf cart?

The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.

How to tell if a golf cart won't start?

The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.

Where are the solenoids on a golf cart?

In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.

Why does my golf cart make a clicking sound?

The Golf Cart Has a Clicking Sound. As mentioned earlier, low amperage and insufficient voltage will cause a clicking sound. But when the solenoid is already damaged in the first place, it will also give off those clicks when you try to start your cart.

Why does my golf cart solenoid turn inactive?

That’s because the voltage is passed through it via its subparts, which are the steel plunger and a thin wire, allowing the flow of energy from the battery to the motor to create a linear motion . During its operation, your solenoid turns somewhat inactive, which reduces the usage of your golf cart battery.

What is solenoid in golf cart?

Basically, a solenoid is an electromagnetic coil that converts electricity into a form of mechanical energy. It has many applications, one of which of course is being a switch that connects the battery of your golf cart to the starter or motor, with the help of both the high and low power circuits. This device is present in ...

What to do if your solenoid is not clicking?

In case there is no click at all, adjust your measuring device to 200 volts and check the small terminals this time. If they give off a zero reading, you have a problem other than your solenoid. If a full voltage registers without any clicking sound, your coil is toast, therefore, your solenoid calls for a replacement.

How many wires does a golf cart have?

It has a total of four-wire connections or terminals, big and small at two posts each. The solenoid may well be one of the most crucial and utilized components of a golf cart since it has to perform frequently as the number of times you power it on. It will work on the principle of attracting and repelling material that is sensitive ...

Why do golf cart solenoids need maintenance?

Just like many things, a golf cart solenoid needs proper maintenance in order to avoid any hassle that can disrupt its functions and minimize breakdowns which can put a damper on your enjoyment .

What happens if a starter is held on?

When the starter continues to hold on, it will not only damage the flywheel, but the adjacent components as well such as the circuit and solenoid altogether. For gas-powered carts, the bigger terminals alongside the starter remain in operation even when the microswitch is not powered on.

Why is my golf cart not clicking?

On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle’s ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click. Two things could be going on here.

How to check if a golf cart solenoid is silent?

On an electric golf cart, if the solenoid is silent – no clicking – use the setting voltmeter to DC volts using the 200 range. First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn’t move, then the problem is not with the solenoid.

What does it mean when a golf cart solenoid goes bad?

Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...

What does a solenoid do when you turn the ignition?

Step by step, it looks like this: When you turn the ignition key, a small amount of electricity goes to the solenoid. The solenoid uses that small amount of juice to close two heavy-duty contacts that allows a large jolt of electricity to pass through the starter. The solenoid also sends a pinion gear forward, which is the device ...

Why do golf carts have solenoid?

The solenoid is simply there to allow electricity to flow freely to the controller and motor which will result in a running golf cart. RELATED: 4 Signs you need to Replace your Golf Cart Batteries.

Why won't my solenoid click?

The solenoid might not be getting enough electricity to do its work – which could be caused by loose connections, a weak battery or the coil wearing out.

Why do you use electrical tape on a solenoid?

When you do this, use electrical tape to seal the cable ends, so they won’t form a circuit by accidentally touching each other or connecting through a metal conductor inadvertently. Doing this will ensure the vehicle will not run while testing the solenoid.

How long does a gas golf cart last?

An electric cart has an average life of 5 to 7 years for deep cycle batteries, and the deep-cycle type of battery is expensive. While gas carts have their own maintenance ...

What is the difference between electric and gas golf carts?

What Is The Difference Between The Gas And Electric Type Of Golf Cart? A gasoline-powered cart uses a battery to actuate a solenoid switch that causes a starter to turn the engine over until the ignition begins. Push the gas pedal and the vehicle moves on its own.

How do electric golf carts work?

Electric carts use golf cart batteries voltage to turn the electric motor and it begins moving on its own. The batteries for these carts are charged from a battery charger using household outlets or solar panels energy and they do not need gasoline as fuel.

What is a golf cart?

The term “cart”, in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf carts. A golf cart is a type of vehicle that has been used on golf courses for many years. Golf carts are not allowed to use public roads unless they are converted to comply ...

Do electric golf carts have water levels?

While gas carts have their own maintenance points, electric carts must have the golf cart batteries’ water levels checked and maintained. Electrical components such as the golf cart speed controller, inductive sensor coil, and electric golf cart motor are not cheap either.

Is a golf cart better than a gas engine?

The electric-powered golf carts may be better when it comes to environmental impact, but they will not always have as much power as a gas engine and can cost more upfront.

Can you use a golf cart on a public road?

A golf cart is a type of vehicle that has been used on golf courses for many years. Golf carts are not allowed to use public roads unless they are converted to comply with local ordinances governing speed and safety equipment.

How does a golf cart battery work?

The battery pack is the thing that provides the energy to make the golf cart going. Battery basically works by changing the chemical energy into electrical energy. Different types of batteries use different types of chemicals. But most of the parts are the same.

What is the solenoid on a golf cart?

For that reason, an electric golf cart has a speed controller and a solenoid. In a simple word, a solenoid is a switch but technically it is a relay. That helps to use one circuit to control another.

How does an electric golf cart work?

Basically, an electric golf cart works in this process, firstly the electric power goes from the battery to the motor, and then the motor runs the wheels of the cart. The whole thing is about when and what power should be delivered. The battery pack is a really basic thing. It can be 6-48 volts in a golf cart.

How to make a golf cart faster?

How can I make my golf cart faster? 1 Adding more torque to your golf cart 2 You may upgrade your golf cart motor 3 Improving the high-speed controller of your golf cart 4 Adding the better golf cart tires 5 Using the high-powered golf cart batteries 6 Try to make your golf cart lighter in weight

What is an inductive throttle sensor?

That means when you are pushing the pedal for acceleration, that time you are actually through the inductive sensor coil by pushing a rod. The sensor basically says to the speed controller that how much voltage has to consume.

What is a golf buggy?

A golf buggy is a motorized vehicle that is used in a golf course to transport the golf equipment and bags. The golf buggy is also called a golf cart in the United States. The golf buggy also means golf push cart and sometimes only the golf bags.

How does a battery work?

As we mentioned before that the battery supplies power to the motor and the motor turns the wheels. But, the main thing is to know when and what power should be supplied. That thing is done by a solenoid which is like a switch like a light switch. After turning on the solenoid, it starts to supply power.

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