Now move on to the clutch removal process of the EZ GO golf cart. For removing the clutch, people need some essential tools like a clutch puller, air gun, rubber hammer, machine oil, etc. They should follow the steps below: We mentioned before that there are different kinds of golf carts. So their model number is also different.
Full Answer
How to remove a clutch on an EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
Will an EZGO power clutch fit a 350cc engine?
EZGO Power Clutch Spring for Driven Clutch. Works with 295/350cc Engines. DO NOT use on Kawasaki Engine. Add more Low End Torque. PART # CP-0101 EZGO Secondary Clutch Ramp Shoe Kit PACK of 3 for GAS Models 1989 to 1994. PART # CP-0027 EZGO Genuine Factory OEM Replacement Secondary Clutch. Fits Gas Model TXT & RXV with Kawasaki Motor EFI.
How to fix a golf cart clutch that won’t drive?
Consult the model number of your golf cart to ensure that you have the right set of clutch pullers, and then get some machine oil. The process is relatively simple for almost all the models. For the secondary clutch, change the drive belt’s adjustment connected to it, and that should solve the problem.
Why is my EZGO golf cart losing top speed?
A loose drive belt can result in your EZGO Golf Cart to lose top speed and underperform. If the drive belt is the right model but it seems to be too loose then it could be because there is something stuck in the clutch or there is some damage in the clutch. In this case you’ll need to call a certified technician to inspect your golf cart.
How do you remove the clutch on a EZ Go golf cart?
0:2214:32Put it on its head. And i'll just take a chisel. And a sledgehammer.MorePut it on its head. And i'll just take a chisel. And a sledgehammer.
How do you take the clutch out of a golf cart?
2:337:16Up okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet.MoreUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet. Take a large screwdriver stick between the spider push it down just as help steady.
How do you remove a centrifugal clutch?
1:173:15And this is the housing of the clutch. And I just cut through this side and then took my chisel onMoreAnd this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried. It off pulled.
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you tighten a clutch belt on a golf cart?
Now, with the new drive belt follow these steps in the reverse; wrap it over the rear pulley first. Stretch the belt over the front pulley. You will have to pull the front clutch pulley a little forward to create tension on the belt. Tighten the tension bolt using a wrench.
How do you remove a clutch without a puller?
0:102:39The same rotation you you have to screw the bolt. So you turn it clockwise. Very very tight and youMoreThe same rotation you you have to screw the bolt. So you turn it clockwise. Very very tight and you actually you put enough just to fit in the hole.
How do you install a centrifugal clutch?
0:172:08The Don will tell you what size to get down there set your key way in the slop hold it put take thisMoreThe Don will tell you what size to get down there set your key way in the slop hold it put take this clutch. Fit on just like that then you take your allen wrench tighten it down pretty tight.
How do you adjust a centrifugal clutch?
0:012:10The snap ring inside of here. Which will allow me to get out that spring. Once you take this clipMoreThe snap ring inside of here. Which will allow me to get out that spring. Once you take this clip out. You can take this plate. Off which exposes the spring. And try this spring out.
What is the most common problem associated with clutch?
Experiencing Clutch Problems? Here Are The Most Common Issues.The master or slave cylinder might start to leak. Hydraulic and cable-operated are two kinds of clutches. ... The throwout may wear out. ... The clutch disc may be worn out. ... The flywheel may become warped. ... Your pressure plate may be worn out.
How do I know if my EZ GO clutch is bad?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
What does it mean when clutch not engaging?
A clutch that won't engage at all means there is serious damage somewhere. Check for a bent linkage, a seized slave cylinder, or a seized throw-out bearing. Beyond those, check for binding in the linkage, a corroded cable, or a failed friction plate.
How to Remove the Clutch of the EZ GO Golf Cart?
There are some ways to change or remove the clutch from any golf cart. People should know about CVT. This is an important part of a golf cart. So before removing the clutch, we should describe a few things about CVT .
What is a Golf Cart Clutch?
This is a type of component which is allowed to bear the hardest road situation for any golf cart. This is mainly used in a golf cart to improve more strength while driving downhill roads. People need to drive their golf carts sometimes in any bad pathway. So then they need to better service from the golf cart.
Why does my golf cart not go backwards?
They can turn the switch and notice carefully on the clutch. They can see that the clutch is spin in one direction continuously. Sometimes they can see that the golf cart moves forwards then suddenly stopped without any warning. Drivers try to go back then the carts don't go to the back smoothly. So the clutch is responsible for these kinds of a bad situations. This clutch repeatedly spins in one direction.
Why do you need a clutch on a golf cart?
It provides a smooth start up and takes off while driving a golf cart. It is also really necessary for all golf carts because of their acceleration and deceleration. But people should know about proper clutch on any golf cart.
Do you cut the clutch first?
People may need to cut first or break into the end side of it . There is a shaft that goes halfway through the clutch. So they should cut it first.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
Why is my EZGO Drive Belt Too Tight?
The reason your EZGO drive belt is too tight can be because you’re not using the right size drive belt.
Why is my EZGO belt so loose?
The reason your EZGO drive belt is too loose could be because it’s worn out, or you’re simply using the wrong size drive belt. In this case, need to find a replacement immediately.
How to tell if golf cart drive belt is too tight?
To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger. If it deflects less than 1.5” it’s too tight.
What is the belt on a golf cart?
The drive belt on a golf cart connects the two clutches (the drive clutch and the driven clutch) and distributes the power from the engine to the rear wheels.
Why is my clutch too tight?
It can also be too tight because the drive/driven clutch is misplaced or broken. A drive belt that’s too tight can damage the drive and driven clutches and can also result in the drive belt being worn out too fast. To check, whether the drive/driven clutch is misplaced or broken call a certified technician to have a look.
What does it mean when the drive belt is misaligned?
Check and see if the drive belt appears misaligned? If so, is it misaligned more towards the driven clutch (the one on the axle) or the drive clutch (the one on the motor)? If it’s misaligned there is something wrong with the drive clutch.
How to stop a EZYGO drive belt from slipping?
How to stop a EZYGO drive belt slipping: Make sure that you have the right drive belt. Sometimes the wrong drive belt will not be as wide as the clutch you are putting it on. This gives it an unwanted room to move back and forth when you are using the golf cart.