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how does golf cart controller control speed

by Osvaldo Windler Published 2 years ago Updated 2 years ago
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The golf cart's speed controller sends its current and battery voltage to its motor. This entire process depends on your golf cart's input device, which includes its throttle. That's how the golf cart's speed controller allows you to operate its acceleration rate, as well as its deceleration rate.Jan 7, 2021

Full Answer

How can I increase the speed of my golf cart?

  • Remove any unnecessary additions, racks or parts on your golf cart. Club racks, roofs, windshields, decorations or additional seats can make your cart heavier and slower.
  • Power-wash your cart.
  • Check the shaft under the ignition pedal.
  • Put larger tires on the cart.

How to increase your golf cart speed?

They include the following:

  • The speed sensor is defective. ...
  • You added heavier than stock wheels and tires or other accessories that add weight such as a rear seat and your motor cannot keep up
  • The batteries are old and probably weak and possess insufficient charge, or maybe the water level is low.
  • The cables used for connection are low current cables or defective. ...

More items...

How to speed up a club car golf cart?

To test the MCOR in your 2008 Club Car Precedent golf cart, follow these steps:

  • You will need a DVM.
  • Set the units to Ohms.
  • Remove the floor mat and unscrew the 4 screws you see holding the pedal assembly.
  • Now, separate the harness having 3 wires.
  • Connect the DVM leads to where the yellow and white wires were on the MCOR.
  • Ask someone to help you to press the pedal slowly.

More items...

How to properly drive a golf cart?

  • When you go for your backswing, you should shift your weight backward. This will give your swing more power.
  • A lot of times your instinct might be to have a fast backswing thinking that it will give you more power to crush the ball. ...
  • Stay flat. ...
  • Take a steady backswing and pause at the top to reset before begin your downswing. ...

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What does the motor controller on a golf cart do?

The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.

What determines the speed of a golf cart?

1. Extra Torque Means More Speed. You know what 'speed' is, of course, but what is torque? Torque is the pulling power of the motor and is a function of current.

Can you adjust the speed on an electric golf cart?

Basically, an electric speed governor can be controlled by a tiny metal rod that's located by the clutch of your golf cart. First things first: The electric speed governor is connected to a cable. You can adjust your speed by rotating the nut in a counterclockwise rotation.

Can you adjust the speed on a Club Car golf cart?

0:131:31Club Car Precedent Speed Increase SUPER EASY!!! - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf you turn it that way to the right or what appears to be counterclockwise. It slows it down. AndMoreIf you turn it that way to the right or what appears to be counterclockwise. It slows it down. And if you turn it that way or clockwise it speeds things up. Very.

How do you make a golf cart go 35 mph?

15:0521:34How To Make Golf Cart Run 35 MPH | Navitas 5kw AC ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipOnce you reboot the application the motor map settings is installed. Next thing we're gonna go toMoreOnce you reboot the application the motor map settings is installed. Next thing we're gonna go to settings to the tire diameter we're gonna put in the overall height for our tire diameter - 23.

How do you increase the speed of a Club Car golf cart?

Increase Speed On A Golf CartThere are simple ways to increase the speed of your Club Car golf cart. ... For example, you could start by upgrading the controller, adding a heavy-duty forward reverse switch, then upgrade the existing motor, install a solenoid, battery, cables and—well, you get the idea.More items...

How do you take a speed limiter off a golf cart?

0:040:46How to remove governor on a Club Car golf cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the farther you bend that normally the faster it goes and then that's it basically when you wantMoreSo the farther you bend that normally the faster it goes and then that's it basically when you want to return your heart you just bend that back down and go back to normal speed.

Where is the speed sensor located on a Club Car golf cart?

The speed sensor in a Club Car Precedent golf cart is located on the back of the motor. To remove the sensor, unplug the cables behind the motor. You can use a 5/16-inch socket to remove the pigtail connector and pop off the plastic housing that encases the speed sensor.

How do I change the speed on my Club Car electric?

0:0611:46Club Car precedent speed code 5 - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the right position is your speed mode.MoreAnd the right position is your speed mode.

How can I make my electric golf cart go faster without upgrading?

How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.

How do you adjust the governor on a golf cart?

Adjusting an EZ-GO Golf Cart GovernorStep 1 - First, lift the seat of your engine to reveal seat cousins. ... Step 2 - Remove the seat cushions over your motor. ... Step 3 - Remove the black plastic cover to expose the motor. ... Step 4 - Loosen the smaller one and tighten the larger one to increase your cart's speed.More items...•

What slows a golf cart?

Low Battery Usually, the most common reason golf carts slow down is when they don't get enough power output from the battery. If the battery pack charge is very low and your cart is out of power, your cart will run slow.

What does a speed controller do in golf carts?

As the name implies, the speed controller will change the golf cart speed to the golf cart driver’s preference, but because of advances in technology, it does much more. The speed controller can offer the following functions: A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, ...

How does a golf cart work?

On a golf cart, pressing the accelerator pedal down does two things…first, a microswitch energizes the system by activating a powered solenoid. Second, the linkage either operates a potentiometer or a plunger that passes through a Throttle Position Sensor. This sends a variable electrical signal to the controller. This signal, based on the strength it sends, tells the speed controller what level current to send to the motor.

How to check if a golf cart has a solenoid?

THIS IS NOT a function of the speed controller. It is a separate component that turns the speed controller on. If there is no click, this check should include the microswitch at the pedal as well as the connections going to the solenoid. If you need to do in-depth testing of the solenoid, refer to the article “Bad Solenoid In Your Golf Cart? Here’s How To Test And Fix It”.

What does a golf cart controller light mean?

Most controllers will have a small light that will begin to flash a code sequence that can be compared to the golf cart manual. If the code indicates the source voltage is incorrect, then you will need to go back over the previous steps. If the code indicates a controller fault, then the controller will need a reset, repair, or a replacement order.

What is club car power drive?

Club Car’s Power Drive is a Series Motor System, on the market from 1990 and up. On the golf carts built in the years 1990 – 1994, the controller used a 0 to 5K potentiometer (36 Volt). In the years 1995 and up, they used 5K to 0 potentiometers (48 Volt).

How to control speed?

The speed controller can offer the following functions: 1 A controlled ramp up to speed if the full throttle is applied suddenly. From a standing start, AKA locked armature, a motor can initially take up to 20 times its normal operating current. This must not last more than a second or two to avoid damage to the system. 2 Protection from ground faults caused by accidental shorts. 3 Safely reversing the motor by taking the motor to a stop, then reversing polarity. 4 An overheating protection thermal shutoff to protect the controller from damage. 5 Battery voltage monitoring to prevent the complete drain of the charge. 6 Overcurrent limiting to protect the motor and electrical components from damage.

What happens if you push the pedal on a golf cart?

If you pressed the pedal, the golf cart would jackrabbit jump to full throttle.

How does a golf cart speed controller work?

The golf cart's speed controller sends its current and battery voltage to its motor. This entire process depends on your golf cart's input device, which includes its throttle. That's how the golf cart's speed controller allows you to operate its acceleration rate, as well as its deceleration rate.

How to control a cart's speed?

In addition to controlling the cart’s speed, there are a few other functions that speed controllers can offer. Limit the current to the motor to protect both engine and controller in case of overloading. Determine the battery current so that battery is protected from excessive discharging. Monitor battery health and charge.

Why is a speed controller important?

Why Club Car Speed Controllers are Important. The basic function of a speed controller is, as the name implies, to control and manage the cart's speed. If your golf cart is working on a Brushless DC or AC motor, you will not be going anywhere without a speed controller.

How many amps does a club car need?

If the cart is mainly used to transport 1 to 2 people or light loads on smooth roads, a small 2-5 horsepower and lower controller around 200-300 Amps will work best.

What does it mean when there is no controller?

When there is no controller, it means battery drainage is at its peak, as motors can operate independently at their high speed, which increases stress on the mechanical and electrical components. A speed controller notes the battery voltage and current to the motor based on operator input types like the throttle, twist grip, or pedal force.

Why replace club car speed controller?

There are several reasons why you might want to replace or repair your Club Car speed controller, including customization of Club Car, adjustment or upgrade of the motor, or upgrading Club Car controller to better fit your needs.

Why limit current to motor?

Limit the current to the motor to protect both engine and controller in case of overloading.

How does a golf cart controller work?

It alters the power to the cart’s motor, thus allowing the user to control the speed and torque of their vehicle. The larger the controller, the more current it provides, allowing the cart to generate more power. While this does make the cart go faster, ...

What is the role of a golf cart controller?

The controller on your golf cart plays a very crucial role in its working. It controls the acceleration, torque and speed of your golf cart. So, without a working controller, your golf cart will drive unpredictably, and it will not maintain a constant speed. Despite it being so vital to the golf cart, not many people know much about how this device ...

What is the best controller for a golf cart?

Different controllers offer you varying levels of output and performance. However, regardless of your requirements and the cart model you drive, we have handpicked the three best golf cart controllers for you: Navitas TSX3.0 , the Alltrax XCT-48500-IQ, and the Curtis 1205M-5603. Pick the one that best suits your needs!

What is throttle fault protection?

Throttle fault protection circuitry that disables the controller if throttle wires break or open.

What is Alltrax controller?

Alltrax has been one of the top go-to companies for controllers and electric vehicle systems for quite a while now and is known to have exceptional research, development and engineering.

Can a golf cart controller cause stress?

In addition, over-speeding can add extreme stress to the components of the cart. Golf cart controllers present you with several options, and each one can generate different output levels according to input voltages. The choice of the controller suitable to you depends entirely on the intended usage of the cart.

Does a controller make a cart go faster?

While this does make the cart go faster, the controller serves more than just this purpose. Regulating the speed prevents excess current and voltage from going to the motor, which otherwise can result in violent takeoff and whiplash. In addition, over-speeding can add extreme stress to the components of the cart.

How does an electric golf cart work?

How Does a Golf Cart Work. In the most basic sense, your electric golf cart works by providing electric power from a battery pack to a motor that turns your wheels. Everything else involved is just a way of controlling when and how much of that power is being delivered. The battery pack is pretty basic.

How do golf cart batteries work?

Batteries work by changing chemical energy into electrical energy. Different types of batteries use different types of chemical reactions to do this, but for the most part they’re all very similar. We did a whole article on golf cart batteries ...

What is a golf cart solenoid?

We did a write up on golf cart solenoids if you want to get deeper knowledge, or learn how to test them. Like I said before, a solenoid is basically a switch, but more specifically, it’s a relay, meaning that it’s a switch that uses one circuit to control another.

What is an inductive throttle sensor?

What that really means is when you push down your electric golf cart accelerator, you’re actually pushing a rod through an inductive sensor coil. The sensor coil uses this to tell the speed controller how much voltage to consume.

How many volts does a golf cart battery pack have?

The battery pack is pretty basic. It could be anywhere from 6 to 48 volts, but it’s usually 36 or 48 volts on most newer electric golf carts. The battery pack’s power is routed to the motor, but along the way, it is changed by a solenoid and a speed controller to give you only the power you’re asking for and only when you’re asking for it.

What is a speed controller?

The speed controller is essentially a variable resistor. You have them in most electrical systems. They’re a pretty simple concept. Depending on some type of input, the variable resistor will consume different amounts of energy. In the case of your golf cart speed controller, the input is the signal from your accelerator pedal.

What is a DC motor?

A DC motor is the most basic, and a lot of entry level golf carts still use them. They can easily reach the speed demands of fleet golf carts, and are a lot cheaper to manufacture. A DC motor consists of three parts: a stator, rotor, and commutator.

How does a golf cart speed controller work?

We can get you any golf cart speed controller you need. A controller works like a dimmer switch for a light. It varies “power” by modulating voltage. By using a controller, it allows the user to vary the current to the motor thus adjusting the speed of the vehicle.

Why is a larger controller needed?

A larger controller is capable of providing more current thus allowing the motor to produce more torque. • Changing the controller only on a series motor will not increase the speed of the vehicle but it will slightly increase the torque.

What Does a Controller Do On A Golf Cart?

Golf cart controllers play an important part in which its main job is to control the speed of a golf cart.

What is the purpose of the speed controller on an EZGO cart?

Major functions of the speed controller of the EZGO cart are: Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance : The controller makes sure that the battery is working well and is not overloaded.

How Do You Test The EZGO Speed Controller?

Before troubleshooting an EZGO cart controller, it is crucial to test the controller. The very first part of it is first to identify the cart drive system. This can be found out from the cart manual book (flow chart identification).

How Do You Repair The EZGO Controller?

If your EZGO controller is found to be damaged or is not working, two things can be done. Either the controller can be repaired or replaced.

How Do You Upgrade The EZGO RXV Controller?

This is one of the best unrivaled EZGO carts out there. It comes with AC drivetrain and makes the driving smooth with IntelliBrake technology. However, to make the cart even more efficient, you can upgrade its features.

What is a parameter setup on an EZGO cart?

Parameter setup: The controller operates the EZGO cart as efficiently as it controls the speed parameters.

Why is my EZGO controller getting hot?

In general, if the EZGO controller is getting hotter, it’s due to steep rise and driving on higher roads. Then the reason will simply be that the load on the engine and motor is also causing the controller to get hot.

What is the function of a speed controller on a golf cart?

Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current Managing current drawn from the battery ...

Why is a golf cart controller important?

From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...

Why won't my golf cart run?

If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.

What to do if your golf cart doesn't start?

If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.

How to start a golf cart when it's dead?

Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.

What is a club car controller?

The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.

What is a programmable controller?

Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.

How does a club car controller work?

In this way, today’s modern speed controller’s meters out the battery voltage and current to the Club Car motors on the basis of numerous input parameters such as; throttle, brakes and twist grips. Hence, the operator of the Club Car would be able to control the speed at which Club Car is moving by the way of acceleration and deceleration cycles. Following are some of the main functions of the controller, irrespective of the type of the motor:

How to troubleshoot a golf cart?

GOLF CART CONTROLLER TROUBLESHOOTING 1 Make sure it isn’t your batteries! If your batteries are old and dead, then your golf cart will not operate. Charge them fully first and attempt to drive the unit. 2 If your batteries are fully charged and your vehicle won’t run, when you press on the accelerator pedal, then you should hear a clicking sound which will indicate the solenoid is engaging and allowing power to flow to your controller. If there is no distinct clicking sound, then check your solenoid. Also, it could have to do with something in the accelerator device as well. But, we can eliminate the controller as being defective. 3 If your batteries are fully charged and you get a clicking sound ensuring the solenoid is allowing power to flow to the controller, then you can begin inspecting the controller 4 Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.

What is the advantage of a programmable controller?

The key advantage of this controller is that; programmable controllers produces 60% less heat than other controllers. Programmable controllers are epoxy potted or in other words Club Car controller troubleshooting, which let controller failure due to the vibration and water corrosion get easily eliminate.

Why won't my club car run?

Due to their expense, you want to be sure your controller is the major reason and problem with your Club Car. First off, if your controller is bad, your vehicle won’t run. However, there are other reasons that could lead to your vehicle not running. Here are a few quick troubleshooting tips.

Why limit current to motor?

Limiting the current to the motor so that both motor and the controller could be protected in case of motor stalling and overloading.

What does it mean when there is no controller?

When there is no controller, it means batteries drainage is at its peak, as motors can operate independently at their high speed, which would gradually increase stress on the mechanical and electrical components and let motors and batteries degrade quicker.

How to tell if a controller is bad?

Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.

What Does a Club Car Golf Cart Controller Do?

It is the controller that controls the acceleration and deceleration of a golf cart.

How to Test 48 Volt Club Car Controller?

Testing your 48 volt club car controller is easy. First of all you need to charge your batteries to the full.

How to Reset Club Car Precedent OBC?

For club car precedent, it is the same as above and with only some difference. You, first of all, make the key switch to off position. Then you do neutral to Forward/Reverse. After this, make Tow to Tow/Run switch and disconnect the negative terminal wire from the battery minus terminal of the battery set.

How to check if golf cart battery is working?

Connect a voltmeter to the negative terminal on the battery. Connect the voltmeter to the M terminal on the controller. Push down on the golf cart pedal. A clicking sound should be heard. The batteries show a full charge. You must determine whether your golf cart batteries are working properly or not.

How to reset club car OBC?

The best way to reset your club car OBC is first to switch off the key switch. Then you put your cart to neutral and then put tow run switch to the low position. After this, you should disconnect the negative of the battery terminal from the battery set.

How to tell if a golf cart is running?

The simplest test to ascertain your golf cart controller’s performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly. If there is no clicking sound, then the solenoid is not allowing power to flow to your controller.

What is a speed controller?

The speed controller helps the rider adjust the current going to the golf cart motor, therefore adjusting the speed. This adjustment is performed by modulating voltage by the controller such that the user has full control over their club car golf cart.

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The Importance of The Speed Controller

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The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor. Doing this would cause violent take-offs, bad enough your neck would snapback. …
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Programming Your Speed Controller

  • Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy. Easily access settings for your controller in order to customize the operation. You can even tune the performa…
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Determining Your Power Rating Needed

  • After you have figured out your motor type and battery voltage, consider looking deeper into the current and power rating of your speed controller. This will be based on multiple aspects including the weight and size of the vehicle (load included), your average vehicle speed, and the environment in which your vehicle will be riding in. The power provided by the controller will obvi…
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Choosing The Right Controller

  • Like I previously stated, you need to make sure you know what your vehicle is going to be used for! If your golf cart is going to be used for transporting 2 people or light loads on flat ground, and smooth roads, a small 200-300 AMP controller with a 2-5 horsepower motor should adequately perform. You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs. If yo…
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Final Thoughts

  • As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles. Making sure you choose the right controller for your new custom cart makes all the difference in the vehicle running safely, and smoothly. When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controll…
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