Here is how it works- The power from the engine transfers to the ring gear through a pinion gear. Again, the ring gear is connected to a spider gear.
Full Answer
What are the gear ratios for EZGO golf carts?
Golf Car Catalog offers various performance gear sets for a variety of EZGO golf cart and utility vehicles models. For some models, they are available with a 15:1 gear ratio (provides low end torque), 8:1 (medium speed) and 6:1 (high speed).
What kind of steering does an electric EZGO golf cart have?
1998 Electric EZGO Golf Carts usually have a front-mounted steering wheel. If your electric TXT model is having a lot of play with the steering wheel, you need to start inspecting the bushings. The steering box in old style EZGO steering systems are prone to wearing out.
Why won’t my EZGO golf cart start?
EZGO golf carts may not start due to a transmission problem, corroded battery terminals or a faulty wiring coming from the ignition. Why a EZGO won’t start:
Where is the micro switch on an EZGO golf cart?
In most of the EZGO models, it is located on the bottom side of the cart near the accelerator pedal. Unscrew the outer covering and access the two terminals of the micro switch.
Why won't my EZGO golf cart go forward or reverse?
A EZGO golf cart may not go forward or reverse because of a malfunctioning microswitch, solenoid, or ignition switch. Loose or corroded cable connections or a faulty controller can also cause the golf cart to not move. Malfunctioning microswitch.
Why does my EZGO golf cart not move?
Why an EZGO Clicks but Won't Move? A EZGO golf cart can click but not move due to a faulty solenoid, or damage to the wires connecting the ITS coil to the controller. EZGO golf cart owners often assume that the batteries on their carts are fine and look for other reasons when faced with issues.
How do I troubleshoot my EZGO forward/reverse switch?
Check all the connections and make sure each part is getting power by using the multimeter. Have your foot firmly on the brake, put in the key, and the F/R switch in the forward position. When you push the go pedal if the solenoid charges up then your EZGO F/R switch is good to go.
Where is the reset button on a EZGO golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
What would cause a golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
How do you test a EZGO golf cart control box?
Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.
How does a golf cart forward reverse switch work?
0:139:43Golf Cart Forward and Reverse Switch Direction Selector Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipThat is brand new it simply cables connect to the bright copper colored contacts. And the switchMoreThat is brand new it simply cables connect to the bright copper colored contacts. And the switch rotates through a hand action and that changes the polarity.
Why does my golf cart go forward in reverse?
The simplest and most likely cause of reverse problems in a golf cart is a malfunctioning F&R switch. This switch – which stands for forward and reverse – is common on most golf carts and makes it easier for you to go forward and in reverse without requiring a lot of complex machinery or levers.
How does a gas golf cart forward reverse switch work?
Golf carts have a button or lever that allows you to switch between forward and reverse gears. The reverse switch is found below the driver's seat, and can be activated by pulling the handle left or right. Once pulled, the golf cart will start moving in reverse. Golf carts are based on electric motors.
Do all golf cart motors have a reset button?
Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.
How do I reset my golf cart?
Expose the motor (you'll probably need a screwdriver to remove the cover), and look for a red button. It is usually near the main power source, where most of the wires are connected. Once you've pressed the button to reset the motor, reassemble the cart, charge up the batteries, and give it a test run.
Why won't My EZGO start?
Check to make sure the golf cart transmission selector is in the "park" position. Some models of E-Z-GO gas-powered carts may fail to start with a charge if the selector is not fully in the "park" position.
How do I push my E-Z-Go Golf Cart?
It can be frustrating when your battery is flat and your golf cart will not roll. To push it to the nearest charging or gas station, you need to release the motor brake. Follow these easy steps to do that.
How do you test an E-Z-Go Golf Cart Controller?
Depending on the E-Z-Go Golf cart you own, there are two types of controllers, the Drive control systems and the Precision Drive System. Only E-Z-Go carts made before 1994 have a Drive Control System. If you notice that your E-Z-Go golf cart is not running at a constant speed, you should troubleshoot the controller to identify the problem. Here are the steps you should use to test your E-Z-Go golf cart controller.
Why does my E-Z-Go Golf Cart feel sluggish when accelerating?
The reason why your golf cart is sluggish during acceleration or stalls depends on whether it is a gas cart or an electric one. Here are the reasons for sluggishness in both.
Why is my E-Z-Go golf cart losing power?
E-Z-Go golf carts often lose power because of corrosion or loose cables. If the connecting wires in electrical circuits break, your battery will lose power. The same will happen if you have a short circuit in the ignition system. Here are steps you can use to ensure that the system is working correctly.
Why won’t my gas golf cart charge the battery?
If you own a gas E-Z-Go golf cart, the battery may not get charged. Make sure that you have refueled your golf cart, and then check for the following issues.
Why does my golf cart stop moving?
This Golf cart is very temperamental, and even things like over-tightening a stud can make it stop moving. Check the F/R switch stud for overtightening. If it is over-tightened, the contact will not connect with the switch. Adjust this, and your golf cart will start working.
Why won't my golf cart start?
If your golf cart does not start even though the starter is rotating, there could be a problem with your battery, solenoid, or starter. Check the ignition and make sure you make the necessary repairs and replacements.
What is a workhorse golf cart?
The Workhorse golf cart is designed for commercial and industrial use, which is indicative of the model's name.
What years did the Marathon golf cart come out?
Marathon (1975 to 1993) The Marathon model golf cart brought in a new era and technology. The model was a great success. Its particular features included a metal body with a front plastic nose part, individual seating, and no handles.
What is a MPT golf cart?
The MPT golf cart model is the predecessor to the Workhorse, designed mainly for commercial and industrial use. It looks very similar to the 1990's style Dodge Pickup truck.
What is the Freedom RXV?
The Freedom RXV model comes with upgraded features, such as independent front suspension, a spacious dash, and an automatic parking brake. The RXV golf cart model provides efficient performance and a host of upgraded features.
How to Adjust the Steering on a EZGO Golf Cart?
This happens when the wheel turns the cart excessively to either left or right with the steering.
Why does my EZGO golf cart have a loose steering wheel?
EZGO golf carts can experience loose steering because of loose tie rods or worn out steering wheel brushes and spindles. EZGO Golf Carts negotiate with uneven terrain, and loosening of the steering wheel is natural over time. Most cases arise when the cart is faced with a hard surface. The bearing slops and tie rods may have gotten loose.
Why is my 1996 EZGO TXT steering loose?
With your 1996 EZGO TXT model, a loose steering problem can arise from tie rods and worn out or free steering linkages. It may not be significant at lower speeds, but definitely unsafe at a higher pace. Either way, here are the main points you should focus on maintenance –
How to check if a steering wheel tie rod is loose?
The bearing slops and tie rods may have gotten loose. The tie rods could be inspected by uncoupling and turning steering wheel each side and then centering it.
What happens if your steering wheel is not binding?
If the steering wheel is not binding well, then the issue could be with tie rods and may need replacement.
How to reset steering wheel?
In case the steering hits the hard surface, it can be reset through pulling it with a regular steering wheel puller and turning around. However, for a complete overhaul with the steering adjustment, you need more tools and lubricants and take the entire steering wheel out.
Why tighten steering wheel?
Tightening the steering wheel could be necessary to counter a loose problem. As I have clarified, the cart could develop a loose wheel problem from multiple scenarios.
Why Won’t My EZGO Golf Cart Start?
EZGO golf carts may not start due to a transmission problem, corroded battery terminals or a faulty wiring coming from the ignition.
Why won't my EZGO RXV move?
Brake Problems: Many times the reason your RXV won’t move is because of brake problems. The RXV is designed to be disabled when there is a problem with the break. Many times, the wiring that connects the brakes to the controller gets loose or is damaged. This can disable your EZGO RXV.
How to unclog a golf cart muffler?
To unclog it, simply make a fire and remove your muffler and put it there.
Why does my golf cart make a clicking noise?
When you press your golf cart pedal you should hear a clicking noise, if you don’t hear a clicking noise there might be a problem with the solenoid. To make sure your solenoid is functioning properly check it with a voltmeter. If you hear a click then you need to check its power with the voltmeter.
Why is my golf cart ignitor failing?
The most common reason for a failed ignitor is a bad voltage regulator. Therefore, when you replace or fix the ignitor on your golf cart, make sure you also check the voltage regulator and see if it needs to be replaced. There have also been cases where the battery has switch polarity for some reason.
What do you need to troubleshoot a golf cart?
While both types of golf cart are different, there are two things you need to troubleshoot whether you have a gasoline or an electric golf cart; the fuse and ignition.
What direction should a golf cart be in?
Make sure the golf cart is either in forward, reverse or neutral and not anything in between as this will interrupt the electrical flow and give you the wrong readings.
Why EZGO gas golf cart will not reverse?
A EZGO gas golf cart will not go in reverse if there is a faulty transmission system, improper cable adjustment, a defective microswitch present inside the Forward/Reverse controller, or a malfunctioning neutral limit switch.
Why won’t my EZGO golf cart go forward or reverse?
A EZGO golf cart may not go forward or reverse because of a malfunctioning microswitch, solenoid, or ignition switch. Loose or corroded cable connections or a faulty controller can also cause the golf cart to not move.
Why is my EZGO golf cart stuck in reverse?
An EZGO golf cart gets stuck in reverse in case of a faulty Forward/Reverse switch, defective microswitches, or a shorted solenoid bracket.
Why EZGO goes in reverse but not forward?
Your EZGO may go in reverse but not forward due to a problem in the F&R contacts, faulty high amperage cables, or swapped motor wires.
Why does my golf cart make a clicking sound when I press the gas pedal?
If you don’t, this indicates a problem in the KSI circuit that causes the KSI microswitch to not make contact. Getting the KSI circuit redone correctly should get the golf cart moving in both directions.
Why is my Ezgo Marathon not in reverse?
An EZGO Marathon golf cart goes forward but has not in the reverse if the Forward/Reverse switch contacts fail to make contact in the reverse position or the KSI microswitch doesn’t make any contact when the Forward/Reverse switch is in the reverse mode. Sometimes, reverse microswitch may be defective and not engaging. You may have to do one or both of the following steps to rectify the problem.
How to fix a 2009 Ezgo RXV?
Look at all the battery connections and ensure that all of them are tight and free of corrosion. Tighten loose ones and clean or replace the corroded connections. This happens often in 2009 EZGO RXV golf carts.
Why does my EZGO golf cart stop?
EZGO golf carts tend to stop and start while running when there is a problem with the micro switch. In case you face any of these troubles in your golf cart, the first thing you should do is test the micro switches in your golf cart and have them fixed at the earliest.
How does a golf cart start?
In gas golf carts, a micro switch located on the accelerator pedal triggers a signal that will start the cart’s engine. The cart will run without any problem as long as this micro switch remains active.
What Does a Micro Switch do on a Golf Cart?
The micro switches on a golf cart are used to control and protect the components through electrical signals. Micro switches play a critical role in the acceleration and reversing of a golf cart.
Why does my golf cart stop responding to the accelerator pedal?
The golf cart stops responding to the accelerator pedal if the micro switch stops functioning.
How does a golf cart accelerator work?
Accelerates the golf cart. A micro switch on the accelerator pedal gets activated once the pedal is pushed. This sends a signal to the solenoid and in turn more power to your wheels to make them move faster. These micro switches are more common in electric golf carts.
Why does my golf cart micro switch stop working?
A bumpy ride, a wrong wiring or a defective component can cause the micro switch to stop performing as expected. A list of common problems associated with micro switches in a golf cart is given below. The mechanical switch gets stuck and doesn’t turn over when charged.
Where is the accelerator switch on a golf cart?
In most of the EZGO models, it is located on the bottom side of the cart near the accelerator pedal.
How to check the rear end oil of my EZ-GO golf cart?
You just need to have some decent knowledge about the parts of the cart to ensure convenient processing . Here are the processes you will need to maintain while checking the differential oil of your EZ-GO golf cart-
How does the power transfer to the ring gear work?
The power from the engine transfers to the ring gear through a pinion gear. Again, the ring gear is connected to a spider gear. The differential would be a complete waste without the spider gear.
What gear meshes with the two side gears?
The spider gear also meshes with the two side gears.
Where is the differential on a golf cart?
Locate the differential from the rear axle part of your golf cart.
Can you use cheap fluid in an EZ Go golf cart?
Don’ t be too economical while choosing the fluid for the rear end of your EZ-GO golf cart. A low-averaged and cheap fluid can hamper the performance of your golf cart to a great extent. Choose according to the manual guide’s recommendation to get the best result out of it.
Is gear oil similar to engine oil?
All these parts have no similarities with one another. The gear oil thus comes with distinctive construction and material that you would not find in the engine oil.