How to rebuild a golf cart motor?
So, here are the detailed steps that you need to follow in order to rebuild your golf cart motor: Disconnect the components that attach the cart to the motor (muffler, cables, etc.), and remove the motor from your cart. Identify and then remove the 10, 12, and 14mm motor head bolts that you see.
Do you need to hire a professional to replace your golf cart?
Whether you own an electric or gas golf cart, it’s going to face some technical issues down the road. With frequent use, problems with the battery, tires, and other parts are extremely common. When the time comes to dealing with some of these complications, you have the option to hire professional help.
What to do when your golf cart won’t start?
The first thing to do in this case is to fully charge your battery. If after doing this, your cart still doesn’t start, then your battery is probably dead. Before changing the battery, take a look at the terminal cables to see if they’re the root cause of the problem by cleaning them and making sure they look alright.
How much does it cost to repair a golf cart speed controller?
The cost for the golf cart speed controller itself averages $170-$500+. Labor costs can be as high as $75 an hour or more, depending on your location. All in all, you’re looking at spending between $300 and $800 for this repair, with the average price being right around $650.
Can a golf cart motor be rebuilt?
These engines are made to withstand about 100,000 hours of use. When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one.
How long does a motor last in a golf cart?
Golf Cart Motor Just like solenoids (mentioned above), your golf cart motor works HARD. When properly taken care of, the typical gas or electric golf cart motor can last many, many years (20 to 30+).
What causes a golf cart motor to burn up?
motor burnt-out Motor burnout happens when your engine gets too hot and overheats, frying the wiring and other components inside. One common cause of golf cart motor burnout is continually pressing the pedal to the metal like you're trying to drive a race car.
Can you upgrade a golf cart motor?
You will have to upgrade the controller and solenoid in order to be able to run 48v. The stock motor can run on 48v. Aftermarket motors built for more torque or more speed or a combination of both torque and speed are available.
How do I know if my golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
Which is more reliable gas or electric golf cart?
Reliability: Both carts are very reliable, but newer electrics do generally last longer than gas. On an electric cart, there are fewer parts and therefore fewer parts to go bad. with a gas cart, you have clutches, carb, fuel pump, belts, valves, starter and more.
How do you test a golf cart motor?
0:0010:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipI'm going to be working on a melex golf cart got it very very cheap uh first thing i'm going to doMoreI'm going to be working on a melex golf cart got it very very cheap uh first thing i'm going to do is actually test the motor the gentleman said it was working whenever they parked.
What happens when an electric motor burns out?
When a motor burns out, a short circuit occurs in the windings and the motor ceases to turn. You can test for a short circuit by checking the resistance of the windings with an ohmmeter; a reading of 0 ohms (Ω) indicates a short.
How do you test a Club Car motor?
13:2337:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipPosition place the red positive probe on the speed controller M minus terminal place the blackMorePosition place the red positive probe on the speed controller M minus terminal place the black negative probe on the s2 motor terminal your vom should display continuity.
How do you rebuild a golf cart motor?
0:545:27golf cart electric motor rebuild - YouTubeYouTubeStart of suggested clipEnd of suggested clipPretty hard keeps it pushed in nice pressure. Well I'm going to show you quickly my technique forMorePretty hard keeps it pushed in nice pressure. Well I'm going to show you quickly my technique for putting them on in case you're fixing your motor and you're just having the hardest time.
Can you convert a 36V golf cart to a 48V?
It all depends on your battery bank used with this 36V to 48V conversion. can only be accomplished through installing a 48V motor capable of higher torque, or installing a 48V controller with a higher current limit (amperage).
How can I make my electric golf cart go faster without upgrading?
How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.
How long do gas golf cart engines last?
However, their durability is the same as that of an electric vehicle, which is nice for those who are interested in gasoline or diesel golf carts. That said, some manufacturers claim that the average golf cart will last 30-40 years if the engine is properly maintained, repaired, or even replaced.
How many miles can an electric golf cart go?
Desired range: An electric cart's range is typically 15 to 25 miles, depending on the type of battery. With a 4 to 6 gallon fuel tank, you'll average 100 to 180 miles with a gas cart.
How do you test a golf cart motor?
4:0210:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cableMoreYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable from the jumper.
How long does a 48 volt golf cart last?
electric golf carts, a common question is, “How far will my electric golf cart go on a full charge?” The average range of the electric golf cart is 8-10 miles on a lead-acid battery. Lithium batteries cover up to 100 miles on a single full charge.
How much to fix a golf cart?
Here’s a general estimate of how much it will cost to repair the most common parts of your golf cart: 1 Battery: $800-$2000+ 2 Shocks: $300-$700 3 Clutch: $600-$1400 4 Speed controller: $300-$800 5 Directional switch: $100-$200 6 Solenoid: $20-$100
How much does it cost to fix a golf cart clutch?
To fix the clutch on your golf cart, you could pay between $600 and $1,400. The cost will depend on your specific cart, the labor needed, and the parts themselves. On average, you can expect to spend around $780 to fix your golf cart clutch.
What is the purpose of a speed controller in a golf cart?
The speed controller determines how fast your golf cart accelerates and how successful it is at maintaining your speed level. So, if you start having trouble accelerating or staying the same speed without changing the type of terrain or slope you’re driving on, your speed controller may be to blame.
What is a golf cart clutch?
Every golf cart comes with a clutch, and the clutch is the piece of the cart’s drivetrain that helps transfer the motor’s power through the cart to the wheels. Clutches on golf carts are a part of a Continuously Variable Transmission. This type of transmission has the drive clutch and the driven clutch connected by a drive belt.
How much does it cost to install a golf cart battery?
The average cost to purchase and install new batteries for your golf cart ranges between $800 and $2,000. You can find battery packs that cost upwards of $2,000 when you get into the sealed-style batteries with 72-volt systems, but a traditional lead-acid battery will run you about $900 to $1,500.
How much does it cost to install shocks on a golf cart?
If you install them yourself, the average cost for new golf cart shocks is about $300-$500.
How much does a golf cart directional switch cost?
You can find golf cart directional switches for as low as $100, but the price can fluctuate up to over $200. This is a relatively easy part to swap out, so you shouldn’t have to pay a lot in labor fees.
What are the problems with electric golf carts?
With frequent use, problems with the battery, tires, and other parts are extremely common.
How to prevent battery malfunction in golf cart?
To reduce the risk of battery malfunctions, do general maintenance on a regular basis by making sure your batteries are properly watered and free of corrosion. The most obvious sign of an issue with the batteries is when your golf cart doesn’t start. The first thing to do in this case is to fully charge your battery.
How to fix a flat tire that won't inflate?
If a flat tire refuses to inflate due to a leak, replace it. Begin by raising your car with car jack. Then, unscrew the lug nuts, and remove the tire and wheel rim. Then, replace the old tire with a new one.
Why is my golf cart not clicking?
When the solenoid isn’t working properly, you might stop hearing the clicking sound, and your cart might have intermittent issues starting. If your battery is working well and your car is having trouble starting, it might be time for a solenoid replacement. Properly maintaining your golf cart will help to ensure it’s in prime condition ...
What to do if your cart doesn't start?
The first thing to do in this case is to fully charge your battery. If after doing this, your cart still doesn’t start, then your battery is probably dead. Before changing the battery, take a look at the terminal cables to see if they’re the root cause of the problem by cleaning them and making sure they look alright.
What is a solenoid on a golf cart?
A solenoid is a cylindrical coil of wire responsible for carrying electric current to the motor. It’s not uncommon for this part to stop working because it has to work constantly when you use your golf cart.
How to find tire pressure?
To find the right pressure, check the air pressure rating in each tire’s rim. Then, with an air pump, inflate each tire to the appropriate pressure.
