What does the new clutch assembly look like?
The new clutch assembly or kit comes with the flywheel and starter ring (yellow arrow), the pressure plate (red arrow) and clutch already together and with the installation access holes lined up (green arrow). This photo illustrates the rear of the assembly where you can see the new six single use mounting bolts (red arrows).
How do you fix a bent clutch fork?
Grease up the fork itself and snap the metal clip back in place. Reinstall the clutch fork, with the metal clip and clutch release bearing in place. Push the bottom of the clutch fork onto the pivot ball (red arrow) until it snaps positively into place.
Can a manual transmission GTI MkIV be repaired?
One of the most common repair procedures for the manual transmission GTI MkIV is the replacement of the clutch assembly, especially if the car has been modified to make more horsepower. Unfortunately, it is a rather big process involving the removal of the transmission.
How do you remove the clutch release fork on a Ford Ranger?
Removing the clutch release fork, or lever, is as easy as removing the metal clip holding it to the pivot ball at the lower left. Push the top of the metal clip through that oval hole (red arrow). Then simply lift the lever and release bearing (red arrow) off of the transmission shaft (yellow arrow).
How much HP can 2.0 TSI handle?
The 2.0 TSI is completely transformed the second it meets an APR Stage III GTX Turbocharger System. Power immediately jumps to 423 horsepower with 387 ft-lbs of torque on tap using 93 octane fuel on a completely stock and unmodified factory fueling system.
How much power can a ea888 handle?
Depending on your budget and how far you want to take your GTI, power output can be pushed to nearly 400 horsepower without any internal engine changes, or even more if you're willing to upgrade the internals.
How much HP can a 1.4 TSI handle?
270-290 hpHow much HP can a 1.4 TSI handle? With the stock fueling system, the maximum horsepower is 270-290 hp with premium fuel.
How much boost can a stock 2.0 TSI handle?
Maximum boost on stock engine internals for GTI / TSi version is 2 bars (~310 bhp). Golf R moddified engine can hold up ~350 bhp @ over 2 bars (29 psi) on stock internals.
How much HP can a Golf R handle?
That's where the R makes the most power - 750 hp at the crank, but it may be even slightly more than that, apparently. Sam says he also runs a more relaxed configuration that drops pressure to 39 psi (2.7 bar) but still pushes out roughly 720 hp.
How much HP can a Golf GTI make?
The engine inside the GTI is capable of generating 228 horsepower, which is impressive, but where it really shines is torque. The turbocharged engine can produce 258 lb-ft of torque, allowing the hatchback to zip around corners, accelerate quickly and get its passengers where they need to go in a jiffy.
What is TSI stand for?
turbocharged stratified injectionDrivers may be aware that their TSI engine is a gas Volkswagen engine, but they may not know how this engine offers advantages over other gas engines. TSI stands for “turbocharged stratified injection” and was inspired by the Volkswagen TDI Clean Diesel and FSI direct fuel injection engines.
What does golf TSI stand for?
Turbocharged Stratified InjectionTSI: This abbreviation stands for Turbocharged Stratified Injection. All U.S. models now have a turbocharged engine, and stratified injection simply means the fuel is injected into the cylinders before ignition.
What does GTI and TSI stand for?
The Volkswagen turbocharged stratified injected (TSI) engine is a lightweight, high-power, fuel-efficient four-cylinder traditional combustion engine. It is found in some form on most Volkswagen vehicles, such as the Atlas, Tiguan, and Passat.
How much psi can a K04 handle?
I did some research on the net, and found that Warner (the KKK turbo distributor in the USA) says that the K04 can safely sustain a peak of 15 psi, while the K03 can safely sustain a peak of about 10-12.
Can you twin turbo a Golf R?
Talking of sleeper cars, this Mk6 Volkswagen Golf R would perhaps pass the test for the most unassuming hatchback on the road, except that the bodyshell wraps around a 700 hp twin-turbocharged engine.
How much boost can a car handle?
If you have a stock engine, with a compressor that is factory set to produce no more than twenty pounds of boost, you shouldn't modify the system to make it produce much more than 25 pounds of boost. And increase of 5 pounds over stock is probably the limit you should go by.
mono matt Forum Member
I'm after some advice on tried and tested replacements other than OEM.
Prawn Forum Member
What sort of power and torque are you running mate? Is it currently on the 02m dual mass?
mono matt Forum Member
What sort of power and torque are you running mate? Is it currently on the 02m dual mass? If it's a 5 speed, as most mk4's are, the best thing you can do is to fit an ABF single mass flywheel and VR6 clutch kit. This gives you a lovely light pedal feel, and can hold in excess of 300lbft without worry.
Prawn Forum Member
worth noting, if you struggle to find one, the G60 and ABF flywheels are to all intents and purposes, the same part.
mono matt Forum Member
Cheers for the info guys, doing further research are SMF always noisy? Seems to be mentioned quite a bit.
Gup16v Forum Member
not that noisy. I have the G60/VR6 set up on my mk2. And its fine, obviously you will get more vibration/noise from a SMF but nothing crazy
Prawn Forum Member
Stock weight ABF flywheel is still 10kg, and basically silent when fitted to an AGU.
How to remove clutch release fork?
Removing the clutch release fork, or lever, is as easy as removing the metal clip holding it to the pivot ball at the lower left. Push the top of the metal clip through that oval hole (red arrow). Then simply lift the lever and release bearing (red arrow) off of the transmission shaft (yellow arrow).
What does it mean when your clutch pedals are spongy?
If you are beginning to see the early signs; spongy pedals, excessive free play, and grinding noises all indicate problems with the clutch or hydraulic system. Strange noises that change when you push in the clutch pedal can indicate a pilot bearing or throw-out bearing beginning to fail. Finally, if your clutch begins to slip when ...
What is an ECS clutch?
The ECS Tuning clutch kit is a lightweight replacement for the factory-installed VW MK4 dual mass flywheel. The single mass flywheel conversion kit bolts directly to the crankshaft without modification, and comes with a mating clutch package that includes friction disc, pressure plate, release bearing, and pilot tool, plus new flywheel and pressure plate bolts.
How many teeth does a transmission selector have?
The splined transmission selector shaft has one wide tooth that matches a mating wide tooth in the selector arm. Later, when you reinstall the selector arm on the shaft, align the wide teeth as you slide the arm in place, restoring it to its original position.
