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how test solonoid golf car

by Florida Hodkiewicz Published 2 years ago Updated 2 years ago
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How to Test a Golf Cart Solenoid

  • The very first thing you must do is to disable the mobility of your golf cart. ...
  • After disconnecting the solenoid, use electric tape and seal each cable end separately. ...
  • Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. ...
  • Use a voltmeter and engage the solenoid. You should hear a click sound when the engaging is done properly.
  • Check for continuity between the two high side terminals on the solenoid using a multimeter. ...
  • Set the multimeter reading to ohms and place a lead on each of the two terminals. ...
  • Check the power getting delivered to the solenoid. Set the multimeter reading to volts and activate the solenoid circuit by connecting the multimeter leads to the small terminals of the ...

Set your multimeter to ohms and insert a probe on each large terminal with the key off and the cart direction switch in the neutral position. Press on the accelerator with the cart's movement control in the forward position, and the key is turned on. A click should be heard first from the solenoid.

How do I know if my solenoid is bad on my golf cart?

4 Signs of a Bad Starter SolenoidEngine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid. ... Test the Starter Solenoid Itself.

How do you check the solenoid on an electric EZ Go golf cart?

This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.

How do you check if a solenoid is working?

Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.

Can you bypass solenoid on golf cart?

Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.

How do I know if my ezgo golf cart solenoid is bad?

If You Have an Electric Golf Cart The main sign of an issue in an electric cart is a lack of any “click” noise at all when you turn on your cart's ignition. Usually, you'll be able to hear the solenoid clicking both on and off whenever you switch your ignition.

How do you test a 36v solenoid with a multimeter?

1:492:58Solenoid Troubleshooting - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd will turn out our meter. Should hear a click and if it's a good solenoid will hear a beep. OkayMoreAnd will turn out our meter. Should hear a click and if it's a good solenoid will hear a beep. Okay that tells us this solenoid is good some common causes of the high amperage side of the solenoid.

How do you know if a solenoid is bad on a multimeter?

Sometimes you find a normal read on the digital multimeter but the coil is actually not functioning. At this time, you can use a screwdriver and put it near the armature then energize the solenoids. If there is a magnet in the presence, the coil is good. Otherwise, it is bad, and you need to change a new one.

How do you test a 12v solenoid?

1:585:45How to test a 12v Starter Solenoid switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd we should hear the solenoids click as the coil energizes. So that sounds good like it normallyMoreAnd we should hear the solenoids click as the coil energizes. So that sounds good like it normally should we are going to test it on the meter. With the song light engaged.

What happens when a solenoid fails?

A faulty starter solenoid can exhibit several symptoms, including these: Engine doesn't crank: This is a result of the starter solenoid failing to deliver power to the starter motor. No clicking sound: This can mean either a faulty starter solenoid or starter relay.

How do you jump a solenoid?

0:271:17How to Jump the Solenoid on your ATV or GoKart - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe're just going to put them out and then how we jump it is you could take any screwdriver PhillipsMoreWe're just going to put them out and then how we jump it is you could take any screwdriver Phillips or straight head and then we're going to connect the bolts.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

How do you jump a starter solenoid with a screwdriver?

0:535:14How To Test A Car Starter With A Screwdriver And Jumper Cables!YouTubeStart of suggested clipEnd of suggested clipAnd what you want to do is you want to jump this to the s part of the small stud. Okay now once youMoreAnd what you want to do is you want to jump this to the s part of the small stud. Okay now once you do this you're activating a solenoid and a starter. And you should see the gear pop out and spin.

How to check a solenoid?

Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.

How many volts does a golf cart have?

NOTE: When buying a new solenoid, be sure to buy one that matches your cart's voltage. Most golf carts are either 36 volt s or 48 volts. The voltage will usually be written on the side of the solenoid.

What voltage is applied to the two small terminals to activate the solenoid?

Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.

How to check if solenoid is working?

First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn't move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.

How to tell if a cart is low voltage?

Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.

How to Test a Bad Solenoid on a Golf Cart?

Testing bad solenoids in a golf cart is relatively simple, especially for Do-It-Yourself enthusiasts.

How to tell if golf cart solenoid is bad?

One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...

Where Exactly Are Solenoids Located?

Before knowing more about bad solenoids, you need to know their location. Usually, solenoids are located under the seat or just above the motor.

Why is my golf cart not starting?

If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.

What is a solenoid in golf carts?

Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.

How to tell if solenoid is working?

Step on the gas and try to listen to the sound of clicking. If you hear the clicking sound, look for a reading of fewer than 0.4 ohms. If you get a higher reading, the solenoid is not working and needs to be replaced.

Why won't my golf cart turn over?

For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.

How to test gold cart solenoid?

You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.

Where is the solenoid located on a golf cart?

The solenoid is located inside the controller box connected to it.

How to bypass solenoid on an EZGO golf cart?

Sometimes, a person may not have a multimeter or a voltmeter with them. Therefore, to check the solenoid, you can connect the large wires into the solenoid together and see if the cart starts.

Why EZGO solenoid gets hot?

If the EZGO cart solenoid is getting hot while running, then the problem may be somewhere in the circuit or in the solenoid itself. It is better to replace the solenoid if the damage is extensive.

Why is the EZGO solenoid constantly clicking?

Then, it can be a problem related either to the solenoid or the wiring.

Why is my solenoid overheating?

Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.

Why is my EZGO cart not working?

But a bad solenoid can be the most common one. Always check the battery voltage and the clicking sound while pressing on the pedal.

What is a solenoid in a golf cart?

A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.

Where is the solenoid located on a golf cart?

Where is the solenoid located on a golf cart? In most cases a golf cart solenoid is positioned below the seat. It features four terminals with a wired connection for each terminal. Two of these terminals are large in size whereas the other two will be smaller.

What is a golf cart solenoid?

What is a golf cart solenoid? A golf cart solenoid is a relay switch used in golf carts. This switch controls a high power circuit with the help of a low power circuit. The solenoid pushes a rod that closes a circuit with a magnetic coil. This creates an electric current which moves the cart.

How to get a golf cart going without a glitch?

To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.

What does the inductive throttle sensor do on a golf cart?

When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.

Why is my golf cart not clicking?

This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.

Why does my solenoid not work?

This is because the solenoid fails to derive the required electricity for functioning because of a worn-out coil, loose connections or a weak battery.

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