Locate the primary drive clutch. It’s located at the bottom of the two clutches and is the smaller one. Take note of how the existing belt has been adjusted to the clutches and then remove it. Slide in the new belt to the primary clutch and pull it all the way around the secondary clutch the same way the old belt was adjusted.
How to change drive belt on a club car golf cart?
How to Change the Drive Belt on a Club Car Golf Cart Switch the engine OFF after parking the golf cart.. Allow the engine to cool, if it has been running for some time.. Remove the engine cover.. You will be able to see the drive belt now.. Use an open-end wrench to loosen the drive belt tension ...
Why is my EZGO golf cart losing top speed?
A loose drive belt can result in your EZGO Golf Cart to lose top speed and underperform. If the drive belt is the right model but it seems to be too loose then it could be because there is something stuck in the clutch or there is some damage in the clutch. In this case you’ll need to call a certified technician to inspect your golf cart.
How to replace a clutch on a golf cart?
Switch OFF the golf cart’s engine. Take a screwdriver and gently insert it between the belt’s bottom and the clutch’s groove. Slowly rotate the clutch and the belt will come off easily. If the belt is already loose, taking it out is very easy.
How do I adjust the throttle on my EZ GO golf cart?
Just adjust the throttle idle screw until the engine runs but the cart does not move. Turn it in to increase the idle speed, and turn it out to slow and eventually stop the engine. Thanks! How do I install a throttle scale on my 2002 E Z Go golf cart?
Can you adjust drive belt on EZGO golf cart?
And EZGO is no different – there are no screws, knobs, or any other type of adjustment item that you can use to tighten up your belt. Once the belt is one, it has the same tightness and can only be changed if you swap the belt for another one either the proper length and width for your specific cart engine.
How do I know if my golf cart belt is too loose?
0:012:00How to Check the Belts in your Gas Golf Cart | Golf Cars UnlimitedYouTubeStart of suggested clipEnd of suggested clipDown below and you don't want to press the moderate pressure on that belt you're gonna want to seeMoreDown below and you don't want to press the moderate pressure on that belt you're gonna want to see about 3/16 to 1/4 inch of deflection. There no more than that that'll be your proper.
How do you tighten the belt on a Club Car golf cart?
Slide the old drive belt off the front drive clutch pulley, and then the rear clutch pulley. Slip the new belt around the golf cart's clutch pulley, and then stretch it out over the front pulley. Pull the front pulley forward slightly to increase the belt tension, and then tighten the tension bolt with the wrench.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How tight should an EZGO drive belt be?
How Tight Should a Golf Cart Drive Belt Be? The drive belt should not be too tight. If it's too tight it can risk wearing off faster and it's also harder to shift gears.
How tight should a belt be on a golf cart?
The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches. It should not be less as well.
How does a golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you measure a golf cart belt?
0:002:04How to measure for a go-kart drive belt. - YouTubeYouTubeStart of suggested clipEnd of suggested clipCover. Now the first measurement we're going to take on this is we're going to measure from theMoreCover. Now the first measurement we're going to take on this is we're going to measure from the centerline of the crankshaft. To the centerline of the jack shaft.
How do you put a drive belt on a club car?
5:269:16Club Car DS Tune Up Kit | Starter/Drive Belt | How to Install on ...YouTubeStart of suggested clipEnd of suggested clipYou have to loosen all the bolts up the two up front which are 9/16 and loosen the adjustment bolt.MoreYou have to loosen all the bolts up the two up front which are 9/16 and loosen the adjustment bolt. Here which is a half-inch. So let's get these things loosened. Up.
How do I know if my EZ GO clutch is bad?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
How do you adjust the governor on a EZGO golf cart?
1:145:06How to Adjust an E Z Go Golf Cart Governor - WikiVideo - YouTubeYouTubeStart of suggested clipEnd of suggested clipTighten up the small nut on the governor to keep the spring in place. Test the speed of the cart.MoreTighten up the small nut on the governor to keep the spring in place. Test the speed of the cart. After you are satisfied with how fast your cart goes tighten the small nut back up.
Why does my gas golf cart go slow uphill?
A fully charged battery can create up to 24 volts. With a voltmeter, determine how much current you need by checking if your cart will move on flat ground with a dead battery. If your golf cart's speed drops significantly as it ascends an incline, your batteries may be weak and need replacement.
How Tight Should the Drive Belt be in a Club Car Golf Cart?
The rule of thumb is that the drive belt must neither be too tight nor too loose. If the drive belt in a Club Car golf cart is loose then you won’t get the required speed while driving. If the belt is too tight then your starter will be under strain and this should be avoided.
How to tell if golf cart starter belt is tight?
The best test to see if a golf cart drive belt has the correct tension is to use the Finger Test. Press the drive belt with one finger at its center between the two clutches. It should sag by just an inch and a half.
Why is My Club Car Drive Belt Too Loose?
The drive belt on your Club Car golf cart may be loose if the belt you have fitted is too large for the golf cart . Some belts can overheat with overuse, or even stretch after a few months and become too loose.
What is slipping drive belt on 1985 golf cart?
The 1985 Club Car golf cart is no exception to this. The way the clutches are designed for these golf carts is that there is the drive belt connecting the two, the driven and the drive clutches. It has to be of the appropriate size and tension for it to provide a smooth ride.
Why does my golf cart drive belt slip?
The reason for the drive belt slipping could be that it is of a larger/longer size and therefore loose. You may start feeling the slippage after driving for a while. This is because the belt gets heated up after the golf cart runs for some time and loosens further .
What is the primary function of a golf cart drive belt?
To primary function of a golf cart drive belt is to connect the primary clutch and the secondary clutch. The primary clutch drives the cart and the belt helps it to rotate the secondary clutch (they are referred to as the drive clutch and the driven clutch respectively). The drive belt, unlike some of the other automotive belts, are very thick.
How to tell if golf cart drive belt is damaged?
Make sure that the golf cart’s engine is turned OFF. An inspection can reveal if the drive belt is damaged. Check if it is too tight or loose. In case of a damaged, tight, or loose belt order a new one. Replacing the drive belt is not a very difficult task.
Is the drive belt adjustable?
The drive belt is not adjustable. The motor mounts are adjustable and are set for a new belt. If the belt is excessively loose then the belt needs to be replaced or you have a probelm with either the drive or driven clutch.
Can you tighten a belt with motor mounts?
The motor mounts should not be used to tighten the belt due to wear. The clutch requires a special puller to remove it. It may be cheaper to take it somewhere rather than spend the modey on the puller.
Does a 1997 EZ Go golf cart run?
1997 EZ-Go Gas Golf Cart has run fine. A couple of weeks ago, the cart was parked with lights left on. When we went to use the cart the battery was dead. After charging battery, it now it cranks -- bu… read more
For the 295cc or a 350cc twin-cylinder OHC engine. 1991 – Present
Tools required: Ratchet with 6″ extension, 10mm socket, 10mm socket wrench, flat blade screwdriver, and a feeler gauge. Note: if the screw (C) has a square head instead of a flat blade slot, this takes a tool designed just for this purpose.
For the Kawasaki FJ400 401cc 4-cycle Single Cylinder 1996 – Present
Tools required: Ratchet with 6″ extension, 10mm socket, 3mm hex wrench, feeler gauge.
How to adjust EZ Go cart governor?
To adjust an EZ Go Cart Governor engine, start by removing the seat so that you can access the engine. Once the seat is off, remove the screws from the black plastic cover at the rear of the seat and then set the cover aside.
How to remove the black plastic cover on a golf cart?
Remove the screws from the black plastic cover at the rear of the seat. There should be five screws in most models. The engine is in the front of golf carts , underneath this panel. Take off the plastic cover and set it aside with the seats.
How to make a golf cart go faster?
Loosen the small nut and tighten the larger nut. The more you tighten the larger nut, the faster your cart will go. Start slowly, only tightening the nut a quarter turn to start. You can over-stress the engine if you try to run it too quickly, and it will skip and potentially burn out if you are too eager.
How to get a cart to move faster?
1. Remove the seat and plastic covering over the engine. Sometimes you'll need to remove screws while some models have seats that pop right out. Expose the engine so that you can get to work adjusting the motor. If you don't have a central governor spring, you can still get your cart to move a little faster.
How to tell if a gas pedal is a governor?
Follow the thickest cable coming from the gas pedal until your find a small spring wrapped around a metal rod. This is the governor. The spring apparatus will have two nuts, one small nut and one larger nut, holding it onto the rod.
How fast can a golf cart go?
Adjusting the governor can make your golf cart go 5–10 mph (8 .0–16.1 km/h) faster. If you do this to an E-Z-GO golf cart, you might be able to go from 15 mph (24 km/h) to 22 mph (35 km/h). It will only take about 5 minutes to do it. Steps.
How to change the speed of a car?
Locate your clutch pedal and line. The clutch is the pedal (sometimes a handle near your knee) that you use to put the car into reverse or change speeds. You can adjust the clutch to send more gas to your engine, moving you faster. ...
How to Adjust Brakes on EZ-Go Golf Cart?
Today we will discuss how one can adjust the brakes on an EZ-GO golf cart.
Why are golf carts so slow?
Because these vehicles are made to reduce the effort of the golfers and safely take the golfers to their suitable area. For their slow speed, there is no risk of major accidents.
Why does my golf cart get overturned?
Sometimes it seems that on these slope areas cart drivers are not able to stop the cart properly and the cart gets overturned. This happens because of over speed and the failure of the brake's ability. It can cause serious injuries to the driver and also to the golfers. Therefore proper adjustment of the breaks is needed.
Do golf carts need a break?
Different manufacturers use different mechanisms to make their golf carts. Some golf carts have their auto adjustable brake mechanism. These types of carts do not need their break to be adjusted.
Is an electric golf cart faster than a gas golf cart?
Generally, electric golf carts are slower than gas powered golf carts. But sometimes it seems that the EZGO golf carts are far slower than before. There are many reasons for it. Here are some reasons that will reduce the speed of the EZ-GO golf cart.