
Close the carburetor throttle plate. Rotate the governor arm in a counter-clockwise direction. Keep the cable inside the throttle cable bracket that is fitted on the rear axle. Make sure that the governor and carburetor are seated with minimum slack and no tension.
- Locate the air/fuel mix that is nearest to the engine. ...
- Turn the screw inwards slowly until you hear a prominent change in the engine sound.
- Turn the screw outwards and count the number of turns until there is another noticeable change in the sound made by the engine.
How to adjust a carburetor on a golf cart?
The way to adjust the carburetor on a golf cart will depend on the model of golf cart. In most cases, you’ll need to adjust the jet pilot screw, perform a valve clearance adjustment and then clean the carburetor. The engine shows a reduced performance such as a reduction in fuel efficiency or power and sluggish acceleration.
How do you adjust the governor on a club car G16?
Wrap a zip-tie around the governor arm bolt and pull it as tight as possible. This stimulates the same effect of tightening the locknut. The following methods show you how to adjust the governor on your Club Car G16 golf cart. Turn the 10mm nut inward until you get the desired speed.
How to tune up a club car golf cart?
I began to look up steps on how to tune up a Club Car golf cart. 1. Air 2. Fuel 3. Spark These are the basics for any gas-powered engine. These points can be checked BEFORE spending any cash on parts. Begin by raising the seat upon its hinges and lifting the cushion out of the hinge brackets.
How do you adjust the valve clearance on a carburetor?
Adjust the jet pilot screw on the carburetor by doing a 1/4 turn on it. Do a valve clearance adjustment for both the outer intake valves and the inner exhaust valves. The inner exhaust valves and the outer intake valves must have a clearance of 0.004 mm. Remove the carburetor and turn it upside down.

How do you adjust a carburetor on a Club Car golf cart?
Find the pilot adjustment screw on the edge of your carburetor. Pay attention to this screw – it should be a sharp point and not flat. Carefully remove this screw and then carefully screw it back. Turn this screw out one and one-half turns to adjust it properly.
How do you adjust carb mixture screws?
Locate the idle mixture screw and turn it clockwise until the needle lightly touches the seat. Then, turn the screw counterclockwise 1-1/2 turns. If your carburettor has a main jet adjustment screw at the base of the float bowl, turn the screw clockwise until you feel it just touch the seat inside the emulsion tube.
How do you adjust the idle on a club car?
0:493:44How to get your club car to idle - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust slightly that's the idle screw in. It. You have to turn it up just a hair I mean it's so littleMoreJust slightly that's the idle screw in. It. You have to turn it up just a hair I mean it's so little that you probably won't even notice it.
How do you adjust the throttle on a Club Car golf cart?
Loosen the throttle cable present in the cable box to adjust the extent to which you can take it out of the housing. Press the accelerator so that the golf cart starts up and begins to idle. Check the cable tension to make sure that it's still loose. The idle screw can be used to adjust the idling if it's very fast.
How do you adjust the fuel and air mixture on a carburetor?
7:138:57How To Adjust Air Fuel Mixture (three different ways) By Corvette HopYouTubeStart of suggested clipEnd of suggested clipThe first Way was by listening to RPMs. You listen to max RPMs. And then turn it down if you'll airMoreThe first Way was by listening to RPMs. You listen to max RPMs. And then turn it down if you'll air mixture screw down clockwise.
How do you adjust carbs?
Here's How To Adjust a CarburetorRemove the Engine Air Filter. The air cleaner and filter assembly must be removed for you to access the carburetor.Locate Adjustment Screws. ... (Optional): Hook up Vacuum Gauge. ... (Optional): Set Baseline. ... Warm the Engine Up. ... (Optional): Adjust Idle Speed Screw. ... Adjust the Air-Fuel Mixture.
Why does my golf cart backfire when I let off the gas?
The golf cart backfires when you let off gas is because the carburetor butterfly isn't getting closed completely. Air suction from the exhaust gasket is another possible cause. Checking the carburetor and adjusting the return spring to its original position so that the carburetor is closed solves the problem.
How can I make my gas Club Car golf cart go faster?
How to Make Your Gas-Powdered Golf Cart Faster [Updated, 2022]1 Use A Better Golf Cart Battery.2 Increase Torque.3 Upgrade the Golf Cart Motor.4 Install a Torque Converter.5 Install a Higher-Performance Clutch.6 Tweak The Governor.7 Install A Cold Air Intake.8 Get Bigger Golf Cart Tires.More items...•
Why Does My Club Car golf cart backfire?
Engine backfiring occurs when there is an air leak within your golf cart or sometimes when there is too much fuel inside. This can cause the piston to slam against the cylinder head and cause a tapping sound. An essential component of any golf cart is the drive belt.
How do I change the speed on my club car?
0:0611:46Club Car precedent speed code 5 - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the right position is your speed mode.MoreAnd the right position is your speed mode.
Why is my gas golf cart running slow?
Low Battery Usually, the most common reason golf carts slow down is when they don't get enough power output from the battery. If the battery pack charge is very low and your cart is out of power, your cart will run slow.
How can I increase the speed of my golf cart?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
How to adjust low idle air on golf cart?
Position the golf cart to idle mode and set the low idle air adjustment according to your preference, for the engine to be able to pick up properly. This adjustment can be found on top of the carburetor. Often, two turns outward from the seated position is a good starting option.
When should a carburetor open up?
Check for full winding of the throttle spring present on the carburetor. It should open up fully when there is no load acting on it.
Why Do Carburetors Flood?
The reason why a carburetor floods on a golf cart is usually due to a faulty fuel pump.
What causes a carburetor to produce a lean mixture with insufficient fuel?
The engine starts overheating or backfiring that causes the carburetor to produce a lean mixture with insufficient fuel .
How many turns does a needle valve need to be in the outward direction?
Adjust the needle valve with 1-1/2 turns in the outward direction.
Where is the main jet on a 4-cycle engine?
The main jet in the carburetor diagram of a 4-cycle engine is located below the carburetor while the pilot jet is present on top of it. The needle valve and float pin are also housed under the carburetor.
How to check valve compression?
Check the valve adjustment for proper compression using a compression tester. You will have to pull out the plugs and put the tester inside.
How to change the speed of a golf cart?
Locate the spring on the differential or carburetor that helps in changing the cart speed by adjusting its tension. Increase the length of the cable that is fitted on to the body of the throttle and clutch of the two-stroke engine.
How to adjust golf cart governor?
The governor on a golf cart can be adjusted easily by loosening the tension on its springs using a wrench or screwdriver to get the golf cart going at a relatively faster speed.
How Does a Golf Cart Governor Work?
A golf cart governor is a mechanical device that helps in controlling the maximum speed of the cart when it moves on flat ground. This device prevents the engine RPMs from increasing beyond the recommended specifications.
How to increase the speed of a cart?
Loosen the nut fitted on the cable. This will gradually increase the length of the cable. As the length increases, the speed of the cart will increase accordingly.
How to start a golf cart with a gas pedal?
Locate the gas pedal that is fitted to the governor and remove the connection. Re-route the gas pedal to the carburetor. Remove the bolt present on the shaft of the gas pedal. Slide the shaft upwards so that the gas pedal has more play. Tighten the bolt and start the golf cart.
How fast is an EZGO golf cart?
The top speed of an EZGO golf cart is usually 19.9mph and the average speed is 14mph to 15mph. With governor adjustment, the EZGO cart can go faster by 5 to 10mph.
How to ride a golf cart at full speed?
Ride the cart at full speed over a course of known length. This will ensure that the governor controls the speed of the cart within factory specifications. Fasten the black plastic cover and put the seat back in place. Take care when tightening the nut. The more you tighten, the faster your cart will go.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.
How to remove seat from a swivel cart?
Begin by raising the seat upon its hinges and lifting the cushion out of the hinge brackets. These hinges allow removal of the seat by sliding the double-eared tab out of the hinge slot . I missed this feature when I got the cart and didn’t realize I could remove the seat quickly and not have to hold it up with my elbow while I worked.
How to set air mix and throttle screw?
To set the air mix and Throttle screw, we need to use the Torx T15 and remove 2 screws holding the cover that hides the adjustments. After removing the screws, pick up the right edge of the cover and pivot it over and off.
How to tell if fuel is old?
If you have one of the clear plastic filters, you can check the color of the fuel inside it to ensure the gasoline has not gotten too old and turned to a “shellac” condition, usually indicated by a darker amber color rather than a light clear color…c’mon, we all know what gasoline is SUPPOSED to look like. If it gets too old, it not only loses its combustibility but becomes thick and hard to pass through the filter and carburetor jets. Note the position of the filter with the tapered end and the flat end. The fuel flow on this filter goes from tapered to flat end…Don’t get this reversed!
Where is the air filter box on a 1996 DS Club Car?
On the 1992 – 1996 model DS Club Car with the FE290 Kawasaki engine, this is located on the driver’s side of the opening , and it is a black plastic box with two thumbscrews at the back. Turn each of these 90 degrees to unlatch and the back swings out. Note: if the box’s position in the well makes it too difficult to access the latches, remove the entire airbox by loosening the hose clamps at the front and back of the box.
Where is the second filter on a car?
Sometimes there is a second filter located underneath the carburetor facing the front of the vehicle. Check to see if you have one and make sure it is also clear of deposits.
How to start a car when it's cold?
Start It Up. After you have all of the safety measures in place, reach in and press the accelerator with your hand and the engine will begin to turn over. If the engine is still cold, you may need to use your other hand and press the choke button until it fires off.
