What do you use to adjust the clutch on a golf cart?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What happens when a golf cart clutch is working?
Essentially, when your golf cart clutch is working, you're assured a smooth start-up and take off, as well as a largely smooth acceleration and braking. What Kinds of Problems Can a Golf Cart Clutch Have?
How to remove a secondary clutch on a Yamaha golf cart?
There are some simple steps involved in removing the secondary clutch on a Yamaha golf cart. Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
What are the parts of a golf cart clutch?
This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch. What are the common problems associated with the clutch system?
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you tighten a clutch belt on a golf cart?
Now, with the new drive belt follow these steps in the reverse; wrap it over the rear pulley first. Stretch the belt over the front pulley. You will have to pull the front clutch pulley a little forward to create tension on the belt. Tighten the tension bolt using a wrench.
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
How do I know if my EZ GO clutch is bad?
A sudden inability to maintain even slow speeds when heading uphill or changing elevation. Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
How do I know if my golf cart belt is too loose?
0:012:00How to Check the Belts in your Gas Golf Cart | Golf Cars UnlimitedYouTubeStart of suggested clipEnd of suggested clipDown below and you don't want to press the moderate pressure on that belt you're gonna want to seeMoreDown below and you don't want to press the moderate pressure on that belt you're gonna want to see about 3/16 to 1/4 inch of deflection. There no more than that that'll be your proper.
How tight should a golf cart starter belt be?
How Tight Should a Golf Cart Drive Belt Be? The drive belt should not be too tight. If it's too tight it can risk wearing off faster and it's also harder to shift gears.
How do you fix a clutch that is not engaging?
2:263:28How to Fix a Car that Won't Go into Gear (Clutch Master) - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd that so air can come out here then we has a giant screwdriver stick it on a clutch pedal. AndMoreAnd that so air can come out here then we has a giant screwdriver stick it on a clutch pedal. And pull the seat. Forward got all that in place then we tighten the line up.
What is the most common problem associated with clutch?
Experiencing Clutch Problems? Here Are The Most Common Issues.The master or slave cylinder might start to leak. Hydraulic and cable-operated are two kinds of clutches. ... The throwout may wear out. ... The clutch disc may be worn out. ... The flywheel may become warped. ... Your pressure plate may be worn out.
What does it mean when clutch not engaging?
A clutch that won't engage at all means there is serious damage somewhere. Check for a bent linkage, a seized slave cylinder, or a seized throw-out bearing. Beyond those, check for binding in the linkage, a corroded cable, or a failed friction plate.
How do you check a golf cart clutch?
If the car runs fine on level ground and then slows dramatically as it starts up a hill, comes to a near stop, and then suddenly begins to pull again, then a drive clutch rebuild or replacement might be indicated. The sequence described above is a classic symptom of a drive clutch gone bad.
Why does my gas golf cart go slow uphill?
A fully charged battery can create up to 24 volts. With a voltmeter, determine how much current you need by checking if your cart will move on flat ground with a dead battery. If your golf cart's speed drops significantly as it ascends an incline, your batteries may be weak and need replacement.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.
Why is my cart not smooth?
When you’re driving up a hill or even on a flat surface and notice that the cart transmission is not smooth, then it clearly indicates that the issue lies with the clutch system. Another common problem a lot of people face is a jerky start. The cart while starting up might give out a few jerky movements.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
Why does my clutch get stuck?
Another cause could be a bad spring. Sometimes, if the spring in the system is bad, it could cause the clutch to get stuck. Try replacing the spring and check if the problem is resolved. If none of these work, you might have to replace or rebuild the entire clutch system.
What is CVT in golf carts?
Golf carts have a special technology called CVT which stands for Continuous Variable Technology . This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch.
Can a clutch be smooth?
If you’re driving up a hill, any problems with the clutch can be easily noticed. The clutch system will not be smooth and the speed will be erratic. These are some of the common problems observed due to issues with the clutch system.
Drive
The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.
Driven
The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.
Belt Operation
As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).
Driven Issues
The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.
Buttons
OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.
Driven Spring
While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.
What happens when your golf cart clutch is working?
Essentially, when your golf cart clutch is working, you're assured a smooth start-up and take off, as well as a largely smooth acceleration and braking.
What is CVT clutch?
The CVT is comprised of two separate clutches that are connected by a thick drive belt. When we refer to the clutch or CVT, we're referring to two components — the drive clutch (or primary clutch) and the driven clutch (or secondary).
How to tell if a golf cart is bad?
Watch out for these telltale signs of a malfunctioning golf cart CVT that is in need of repair or replacement: 1 A sudden inability to maintain even slow speeds when heading uphill or changing elevation 2 Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason 3 Jolting during startup 4 A 'cranking' sound when starting up the golf cart
What does it mean when a golf cart starts jolting?
Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
What does CVT mean in golf carts?
The golf cart clutch or CVT (which stands for Continuously Variable Transmission) may be easy enough for you if you're used to stick-shift driving with your regular vehicle. However, because many people these days don't drive stick-shift, they have a difficult time adjusting to the clutch when they purchase a new or preowned gas-powered golf cart.
Step 1 – Loosen the Set Screws
Firstly, loosen the set screws of your clutch. These are located near the clutch sprocket, whereby one of the set screws is secured against the key, the other against the crankshaft.
Step 2 – Loosen the Crankshaft Bolt
Now, loosen the bolt that runs perpendicularly to the clutch, into the crankshaft. Loosen it by turning it clockwise as well. You’re not required to remove it.
Step 3 – Reposition the Clutch
Now, adjust the position of the clutch by sliding it across the crankshaft until it’s fully aligned. You can do this while your chain remains attached to both sprockets. For more information, feel free to check out my guide on how to align go-kart sprockets correctly.
Step 4 – Tighten the Set Screws and Bolt
Once the clutch sprocket and the rear axle sprocket are fully aligned, it’s time to tighten the set screws and the crankshaft bolt. To tighten them simply use the appropriate key/wrench by turning them clockwise this time.
Step 1 – Remove Your Clutch
The first thing you’ll need to do is remove your clutch from the crankshaft. This requires you to remove your go-kart chain through the master link, taking off the bolt and washer from the crankshaft and loosening the adjustment screw on your clutch.
Step 2 – Disassemble Your Clutch
Now, disassemble your go-kart clutch. Simply remove the snap ring that is located near the clutch sprocket and move the drum/housing. This will leave the inner components of the cutch exposed, which you will need to now access.
Step 3 – Modify or Replace The Tension Springs
There are three different spring configurations on centrifugal go-kart clutches: 1 spring, 2 springs or 3 springs.
How to Adjust the Clutch on EZ GO Golf Cart?
The golf carts badly need a strong clutch. Almost every golf cart has a clutch. A clutch help to running this golf cart into any downhill roads smoothly. It provides a smooth start up and takes off while driving a golf cart. It is also really necessary for all golf carts because of their acceleration and deceleration.
What is a Golf Cart Clutch?
This is a type of component which is allowed to bear the hardest road situation for any golf cart. This is mainly used in a golf cart to improve more strength while driving downhill roads. People need to drive their golf carts sometimes in any bad pathway. So then they need to better service from the golf cart.
How to Adjust the Clutch on EZ GO Golf Cart
There are different kinds of golf carts. They also have various types of a clutch. But almost they are the same. They vary depending on their model and manufacturer. Sometimes people need to change their clutch. So some people want to replace the old one with a new clutch. Usually, everybody does not satisfy with the regular clutch.
How to Remove the Clutch of the EZ GO Golf Cart?
There are some ways to change or remove the clutch from any golf cart. People should know about CVT. This is an important part of a golf cart. So before removing the clutch, we should describe a few things about CVT.
