
Locate the primary drive clutch. It’s located at the bottom of the two clutches and is the smaller one. Take note of how the existing belt has been adjusted to the clutches and then remove it. Slide in the new belt to the primary clutch and pull it all the way around the secondary clutch the same way the old belt was adjusted.
Full Answer
What happens if the drive belt is too loose on an EZGO?
A loose drive belt can result in your EZGO Golf Cart to lose top speed and underperform. If the drive belt is the right model but it seems to be too loose then it could be because there is something stuck in the clutch or there is some damage in the clutch.
Why is my EZGO golf cart losing top speed?
A loose drive belt can result in your EZGO Golf Cart to lose top speed and underperform. If the drive belt is the right model but it seems to be too loose then it could be because there is something stuck in the clutch or there is some damage in the clutch. In this case you’ll need to call a certified technician to inspect your golf cart.
How to tighten drive belt on club car golf carts?
There is no scope for tightening or adjusting the drive belt in the Club Car golf carts. The only option you have is to replace the drive belt. You may come across suggestions like loosening the bolt and adjusting the belt and re-tightening the bolt.
How to replace a clutch on a golf cart?
Switch OFF the golf cart’s engine. Take a screwdriver and gently insert it between the belt’s bottom and the clutch’s groove. Slowly rotate the clutch and the belt will come off easily. If the belt is already loose, taking it out is very easy.

How do you tighten the drive belt on a EZGO golf cart?
And EZGO is no different – there are no screws, knobs, or any other type of adjustment item that you can use to tighten up your belt. Once the belt is one, it has the same tightness and can only be changed if you swap the belt for another one either the proper length and width for your specific cart engine.
Can you tighten a golf cart drive belt?
There is no way to adjust a drive belt, so it's important to get the right size belt in the first place. To be sure, visit your local mechanic or call a certified technician to help you get the right drive belt for your EZGO golf cart.
How tight should the drive belt be on a golf cart?
The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches. It should not be less as well.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you tighten the drive belt on a Club Car golf cart?
Slide the old drive belt off the front drive clutch pulley, and then the rear clutch pulley. Slip the new belt around the golf cart's clutch pulley, and then stretch it out over the front pulley. Pull the front pulley forward slightly to increase the belt tension, and then tighten the tension bolt with the wrench.
How do I know if my golf cart belt is bad?
0:152:00How to Check the Belts in your Gas Golf Cart | Golf Cars UnlimitedYouTubeStart of suggested clipEnd of suggested clipDown below and you don't want to press the moderate pressure on that belt you're gonna want to seeMoreDown below and you don't want to press the moderate pressure on that belt you're gonna want to see about 3/16 to 1/4 inch of deflection. There no more than that that'll be your proper.
How does a gas golf cart clutch work?
Both golf cart clutches look similar to a large pulley but each clutch has a sliding sheave that moves in & out along a central shaft as the clutch spins. The other sheave is fixed to either the crankshaft or the differential input shaft and it does not slide, it just spins.
How do you measure a golf cart belt?
0:002:04How to measure for a go-kart drive belt. - YouTubeYouTubeStart of suggested clipEnd of suggested clipCover. Now the first measurement we're going to take on this is we're going to measure from theMoreCover. Now the first measurement we're going to take on this is we're going to measure from the centerline of the crankshaft. To the centerline of the jack shaft.
Do golf carts have transmissions?
All golf carts (much like cars) have a clutch, which is the part of the drivetrain that helps the put the power of the motor down through to the wheels/ground. Golf cart clutches are a part of the Continuously Variable Transmission (or CVT).
How do I know if my EZ GO clutch is bad?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
Why does my golf cart squeal?
The five most common reasons a golf cart squeaks include bad rubber bushings, front and rear spring failure, slipping belts, loose parts rubbing together, and problems with your wheels.
How do you remove a clutch from a Club Car golf cart?
0:545:28OLD MECHANICS TRICK REMOVES TAPERED CLUTCHES AND ...YouTubeStart of suggested clipEnd of suggested clipThe old clutch filled up with grease. And I'm going to hit it a couple times with an impact. And seeMoreThe old clutch filled up with grease. And I'm going to hit it a couple times with an impact. And see if it'll pop. Loose. Let's slap the old one off.
What is the drive belt on an EZGO golf cart?
The drive belt is one of the most important belts on your EZGO golf cart. It helps to translate engine power into different gears and makes it possible to shift your cart, giving it the get up and go it needs to run. However, there are times when this belt may be loose or damaged and you may want to tighten it.
How to replace belt on a cart?
Belt replacement is going to be a somewhat challenging scenario because you’re going to have to make sure that you don’t move the location of any parts on your cart’s motor. Start by loosening the bracket holding the belt gear in place and then pull the drive belt off of the cart. Throw it away or recycle it and then place the new belt in place.
Why is my belt tight on my cart?
However, a belt may work itself loose after several years or may even stretch due to excess wear and tear. When this happens, your belt is going to be loose on your cart and you need to get repairs to fix this problem as soon as possible to avoid any complications. Conversely, you may also end up with a belt that is too tight if it shrinks over ...
Does a tight clutch make a cart drive faster?
Conversely, a bet that is too tight will wear out faster and put more pressure on your clutch. This fact doesn’t mean that your cart will drive faster – it will be limited by its engine size and its governor. However, the extra wear and tear on the clutch may cause it to fail much more sooner than you may want.
Can a drive belt be too loose?
When properly installed, a drive belt should never be too loose. It should have an even amount of tautness that stays consistent as your cart drives. And it should stay this way for years without any trouble. However, a belt may work itself loose after several years or may even stretch due to excess wear and tear.
Can a cart mechanic tighten a drive belt?
In other scenarios, a cart mechanic may simply be mistake n about whether or not they can tighten a drive belt. It may be hard to believe but they may have never tried this step before and may believe it is possible. But when they get your cart and try to tighten the belt, they’ll likely figure out quickly that they cannot.
Can you tighten a drive belt?
There are many reasons why somebody you know may claim that they can tighten a drive belt. First of all, some amateur or fly-by-night mechanics may simply be trying to make money doing something that can’t be done – in other words, they’ll take your cash and give you back a cart with the same drive belt.
What is the primary function of a golf cart drive belt?
To primary function of a golf cart drive belt is to connect the primary clutch and the secondary clutch. The primary clutch drives the cart and the belt helps it to rotate the secondary clutch (they are referred to as the drive clutch and the driven clutch respectively). The drive belt, unlike some of the other automotive belts, are very thick.
How to check if golf cart drive belt is too tight?
To check if the drive belt is too tight, follow these steps: Switch OFF the golf cart ’s engine. Reach to where the drive belt is located and use your fingers to press the drive belt between the two clutches. The belt must deflect at least one and a half inches under the pressure of your fingers.
How to tell if a 1997 club car has a slipping drive belt?
When a 1997 Club Car drive belt is slipping, first make sure that it is the drive belt that is at fault. You may have to remove the cover and watch the clutches in action while the cart is in motion to make sure that it is indeed the drive belt that is slipping.
How to remove drive belt?
Removing the drive belt involves holding the belt with both hands in the center between the driven and drive clutches and lifting the belt. You must now rotate the driven clutch counter-clockwise and slip the belt off the sheave. You can then slide the drive belt off the drive clutch.
Why is my club car drive belt so tight?
The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches. It should not be less as well.
Why does my golf cart drive belt slip?
The reason for the drive belt slipping could be that it is of a larger/longer size and therefore loose. You may start feeling the slippage after driving for a while. This is because the belt gets heated up after the golf cart runs for some time and loosens further .
What happens if a golf cart belt is too tight?
If the belt is too tight then your starter will be under strain and this should be avoided. The best test to see if a golf cart drive belt has the correct tension is to use the Finger Test.
