Lift the rear of the golf car and place the jack stands in a secure spot that will support the golf car. The following steps will allow for optimal adjustment: Remove both wheel assemblies. Release the brake pedal parking brake. Back off the brake cable adjusting rod, so there is not any cable tension on the shoe lever arm.
How to adjust the brakes on a golf cart?
Before starting the brake adjustment, disconnect the battery or the battery pack of the golf cart and prepare the necessary tools such as floor jack, bricks or blocks, wrench and so forth. Some of the old style golf carts may have run/low switches. These switches should be shifted to the tow position before disconnecting their battery packs.
How do you adjust the brake shoes on a club car?
Remove the wheels with the socket wrench, most Club Cars use a 3/4-inch socket. Determine the shoe wear. For the post-1994 models, the brake shoe adjuster will have an adjustable screw visible on the outside of the drum.
Why check the cart's brakes on a club car?
As you drive your cart to the ball you consider your next shot and jump out, ready to hit your next shot tight to the pin. The last thing you want to worry about is whether your cart is going to stop when and where you want it to. Checking the cart's brakes on a Club Car is a simple process that will keep your cart from leaving without you.
How to fix club car precedent brakes locking up?
Club Car Precedent brakes are locking up You can try the following to release locked up Club Car Precedent brakes. Clean the glazing from the brake drums and shoes on both sides using fine sandpaper or emery cloth. Tighten the perch and U-bolts as the axle tends to twist when they become loose and result in grabbing brakes.
How do you adjust the brakes on an old Club Car golf cart?
1:545:14How To Adjust The Brakes On A Club Car - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo this is where we're gonna right here is how you adjust the brakes on the club car president nowMoreSo this is where we're gonna right here is how you adjust the brakes on the club car president now to do that what I do I always you need to half-inch wrenches. You need got a tape measure.
Do golf cart brakes self adjust?
Many modern golf carts have self-adjustment brakes and do not require manual adjustment, but they do need a little bit of tweaking here and there. However, if you feel the brakes need adjustment, you can do so manually as well.
How do you adjust the rear brake drum?
0:562:18Adjust Rear Parking Brake for Easy Drum in Hat Rotor ReplacementYouTubeStart of suggested clipEnd of suggested clipAnd then going from the back side here there's a little adjustment. And and and adjusting it andMoreAnd then going from the back side here there's a little adjustment. And and and adjusting it and turning it and adjusting and turning it and you could play with that for a while or.
How do you fix the parking brake on a Club Car golf cart?
3:079:35Club Car Precedent Parking Brake Fix - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis little long piece here goes up underneath this cover and it's popped into place with these tabsMoreThis little long piece here goes up underneath this cover and it's popped into place with these tabs just take a screwdriver or a flathead screwdriver lift it here lift.
How do you check golf cart brakes?
1:543:20How to Inspect Your Golf Cart's Brakes | Golf Cars Unlimited - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf you will for your brakes wien visually inspect it and clean the brake drum. And shoe area.MoreIf you will for your brakes wien visually inspect it and clean the brake drum. And shoe area.
How do you adjust a brake cable on a golf cart?
0:361:56Club Car Precedent Brake Cable Adjustment | Golf Cart GarageYouTubeStart of suggested clipEnd of suggested clipThere is a locking nut and a movable nut to tighten or loosen the tension. Which you can test whileMoreThere is a locking nut and a movable nut to tighten or loosen the tension. Which you can test while performing the adjustment by depressing the brake pedal by.
Do rear drum brakes self adjust?
The good news is that brake drums are forgiving, and there's play built into the system. In a perfect world, drum brakes would self-adjust the way disc brakes do. In disc brakes, the caliper piston extends more and more as the pads wear.
Which way do you turn the adjuster on drum brakes?
Turn the brake adjuster clockwise or anti-clockwise to feel where you need to turn it to. It is important to note that the most drum brake adjustment direction is clockwise. As you apply your screwdriver downwards the brake adjuster moves upward to bring the brake shoes closer to the drum.
How do I know if my drum brakes need to be adjusted?
Periodic adjustment of the drum brakes makes sure that the brakes do not drag when driving as this can rob power from the vehicle and cause the brakes to wear out much more quickly. Drum brakes usually need to be adjusted when the brake pedal has to be pressed down a lot before the brakes engage.
Is there a parking brake on a golf cart?
The parking brake is a simple part of a cart that utilizes one of two different methods to keep your cart in position. These include pull cables that activate to stop the wheels from moving and a hydraulic cylinder that activates a wheel drum to keep the wheels from moving.
What kind of brakes does a golf cart have?
Your stock golf cart from the manufacturer has the mechanical rear drum brake system. The system includes service brake, park brake pedal and release linkage that serves park brake. Also, the self-adjusting wheel brake system has an equalizer link, compensator system, and braking cables.
How do you adjust the throttle cable on a Club Car golf cart?
Loosen the throttle cable present in the cable box to adjust the extent to which you can take it out of the housing. Press the accelerator so that the golf cart starts up and begins to idle. Check the cable tension to make sure that it's still loose. The idle screw can be used to adjust the idling if it's very fast.
How to adjust brakes on a golf cart?
Here are the steps in adjusting the brakes: Turn off the power of the golf cart. Don’t set its parking brake. Put the brick or blocks in front and behind each of the front wheel of the golf cart to prevent it from rolling. Get the floor jack into position at the rear of the golf cart.
Why is it important to adjust the distance of travel on a golf cart?
It is important to adjust this distance of travel to make sure that the brakes are working properly. If there is too much travel distance, the braking capacity or power of the golf cart will be reduced. But if the distance is too short, the brakes may not release fully. So adjustments are necessary in both cases.
How to remove lug nuts on a car?
Use the socket wrench to loosen the lug nuts on the rear wheels. Remove the nuts and the wheels and set them aside. Remove the rubber boots on the underside of the wheels and the brake adjustment screw will be exposed. Pull these rubber boots away from the wheels by using your hands.
Do golf carts have brakes?
As in ordinary vehicles, golf carts have brakes. If you notice that the brakes are not functioning well, they need to be adjusted. Here are some of the ways by which you can adjust the brakes of different types of golf carts. This is also part of the golf cart maintenance checklist that we’ve created. Contents [ show]
Is it safe to drive a golf cart?
Just like any vehicle, safety is very important in driving a golf cart. If not properly handled a golf cart could also cause accidents, although not as serious as the accidents caused by bigger cars and trucks. Nevertheless, you should also know how to safely drive and operate a golf cart. As in ordinary vehicles, golf carts have brakes.
Do old golf carts have low switches?
Some of the old style golf carts may have run/low switches. These switches should be shifted to the tow position before disconnecting their battery packs. Lift the back of the golf cart and put the floor jack in a secure section of the cart which should provide it a stable support.
How to adjust brakes on a G29 golf cart?
The brake adjustment of a G29 golf cart can be done in the following ways. Apply mild hand pressure on the brake pedal. This will give a yield of 1 to 1.75 inches on the pedal. If you don’t get this yield, it’s likely that the brake cable has stretched out and needs to be replaced.
Why do you need to replace brakes on a golf cart?
In most cases, you will have to replace the brake cables of your golf cart because they have not been adjusted properly. Another reason why you may have to go in for a replacement is a broken linkage or broken cable ends. If the pads under the drum are in good condition, it’s a sign of the cable beginning to seize up.
Why does my brake line keep dragging?
The locking or dragging could also be due to rusting of the collar, bolt, return spring or bushings of the pivot assembly. Cleaning up the rust may work. Attending to damaged brake cables and linings under the drums also help.
How to adjust brakes on a Yamaha G2?
How to adjust Yamaha G2 Golf Cart Brakes: Remove the brake shoes and check if the adjuster moves backward and forward. Clean the adjuster star wheel well so that it spins without a glitch. Remove the pins that connect the brake cable to the brake arm behind the brake backing plate.
Why do golf cart brakes lock up?
Golf cart brakes can start locking up when the brake cable gets stuck, or when the bolts on the lift kit are loose. The brake cable gets stuck because of a binding, resulting in a mechanical linkage. One or more parts of the pivot assembly have rusted. There’s wear and tear of the brake drum, brake shoe, brake cable or brake spring.
How to fix a sticky brake on a golf cart?
You can also fix sticky brakes by following the steps given below. Take off the brake pedal from the golf cart. Drill out the bushings and the pedal assembly using a 3/4-inch drill bit. Drill the frame at the point where the pedal is mounted using a 1/2-inch bit.
Why is my cart locking?
If both the wheels are locking, it’s often because there is a binding on the main brake cable that results in the mechanical linkage. This will cause the main cable to get stuck. If your cart has hydraulic brakes, the master cylinder may have gone bad. You may try loosening the brake cable or the line at the wheels.
Golf Cart
Support for gas-powered and electric golf carts, sometimes referred to as golf cars or club cars after the Club Car Golf Cart brand.
1 Answer
Mike, you did forget to mention which Club Car it is. The brake diagram I posted is for 86-93 model DS. Of course I am certain it will also describe others. Here is what the service manual for that specific year says:"
What is a club car brake?
Much like car brakes, Club Car brakes are designed to squeal when the brake pads are becoming worn. If you live in an area near salt water be sure to wipe down the brake cables with WD-40 as well as the moving parts. Much like car brakes, Club Car brakes are designed to squeal when the brake pads are becoming worn.
When did Club Car brakes change?
Club Car made a significant change to its brake design in 1994 , so if you have a pre-1994 model your brakes will be assembled like a standard automobile brake. Post-1994 models have a brake shoe adjuster that self adjusts the brake shoe as the brake pedal is pressed down.
How to jack up a club car?
Jack up the cart. Drive your cart onto a level surface, and then jack up the rear wheels using the floor jack. Brakes on a Club Car are only on the back two wheels, so you will not have to repeat the process on the front wheels. Remove the wheels with the socket wrench, most Club Cars use a 3/4-inch socket. Determine the shoe wear.
What to do if your brakes don't squeal?
The more threads visible, the more life left on your shoe. If your brakes do not squeal you do not need to worry about changing them. For pre-1994 models, the same rule applies. Adjust the brake pad. For pre-1994 models, there is a 7mm adjusting screw on the back of the drum.