How to adjust a carburetor on a golf cart?
The way to adjust the carburetor on a golf cart will depend on the model of golf cart. In most cases, you’ll need to adjust the jet pilot screw, perform a valve clearance adjustment and then clean the carburetor. The engine shows a reduced performance such as a reduction in fuel efficiency or power and sluggish acceleration.
How do you adjust the governor on a 2 cycle golf cart?
In some cases, the adjustment can be done by turning the cable nut that connects the cable to the throttle lever in the counter-clockwise direction. This type of governor is often found in 2-cycle golf carts.
How do you bypass the throttle cable on a golf cart?
The throttle cable coming from the gas pedal generates a response to the spring-loaded linkage. This linkage is counteracted by the governor in the golf cart. If you want to bypass the governor, disconnect and reconnect the throttle cable once again without the intervening linkage.
How do you adjust the throttle on an EZGO golf cart?
In some cases, the adjustment can be done by turning the cable nut that connects the cable to the throttle lever in the counter-clockwise direction. This type of governor is often found in 2-cycle golf carts. The top speed of an EZGO golf cart is usually 19.9mph and the average speed is 14mph to 15mph.
How to change the speed of a golf cart?
Locate the spring on the differential or carburetor that helps in changing the cart speed by adjusting its tension. Increase the length of the cable that is fitted on to the body of the throttle and clutch of the two-stroke engine.
Which way does a golf cart throttle go?
In some cases, the adjustment can be done by turning the cable nut that connects the cable to the throttle lever in the counter-clockwise direction. This type of governor is often found in 2-cycle golf carts.
How to increase the speed of a cart?
Loosen the nut fitted on the cable. This will gradually increase the length of the cable. As the length increases, the speed of the cart will increase accordingly.
How to start a golf cart with a gas pedal?
Locate the gas pedal that is fitted to the governor and remove the connection. Re-route the gas pedal to the carburetor. Remove the bolt present on the shaft of the gas pedal. Slide the shaft upwards so that the gas pedal has more play. Tighten the bolt and start the golf cart.
How fast is an EZGO golf cart?
The top speed of an EZGO golf cart is usually 19.9mph and the average speed is 14mph to 15mph. With governor adjustment, the EZGO cart can go faster by 5 to 10mph.
What is a golf cart governor?
A golf cart governor is a mechanical device that helps in controlling the maximum speed of the cart when it moves on flat ground. This device prevents the engine RPMs from increasing beyond the recommended specifications.
How to ride a golf cart at full speed?
Ride the cart at full speed over a course of known length. This will ensure that the governor controls the speed of the cart within factory specifications. Fasten the black plastic cover and put the seat back in place. Take care when tightening the nut. The more you tighten, the faster your cart will go.
What is the point gap between 1963 and 1981?
Point Gap for 1963 to 1981 = .022"-.024
What wt is used in a 1963 Harley?
Use 75/90 wt in the differential on 1963 & newer Harley & Columbia.
Why bore cylinder with piston on hand?
IMPORTANT NOTE: Always bore cylinder with the piston on hand to insure a proper fit due to piston diameter inconsistencies.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.
How many pole shoes are there on a stator?
Six alternate field pole shoes of the stator are series-wound with heavy gauge wire for starting; the other six carry lighter gauge shunt field windings for generating power. Mounted on the stator housing are four spring-loaded carbon brushes which contact the armature commutator.
What is the starting coil on a reversing switch?
Starting coil (S) and armature coil ends (Al and A2) (brushes) are connected to the reversing switch (7) which changes the direction of armature current in relation to starting field current through switch contacts to ground. This changes the direction of the magnetic field and armature rotation. The starting coils are always connected through the solenoid switch when the cart is operating but will have no effect when the voltage generated by the field winding is above the battery voltage. At this time the direction of current flow instead of coming from the battery goes to the battery.
What is the circuit of a starter?
When starting the engine, the heavy field coils (S) are connected in series with the armature to operate as a series motor. This circuit is controlled by the reversing switch (7) and micro-switch (3) which operates a solenoid starter switch (8), controlling the main starter current.
Why do cutout relay contacts open?
As the engine speed is reduced and generated voltage drops below rated level, the cutout relay contacts will open, disconnecting the generator from the battery circuit to prevent discharging of the battery through the armature circuit.
What type of electrical system does a Harley Davidson have?
The Harley Davidson gasoline cart has a 12-volt electrical system utilizing a combination starter motor/generator unit built into the engine crankcase, in conjunction with a control switch-box-regulator unit and a storage battery using a negative grounded system.
How many sets of windings are there in a frame?
There are two sets of windings in the frame (4). One set (S) is wound with heavy gauge wire for starting and the other set (G) carries lighter gauge wire for generating. Armature (2) rotation is reversed by means of an external switch (7) which reverses the armature current in relation to the field current.
When did the ignition point gasket come out on the Harley Davidson?
NO LONGER AVAILABLE... Ignition Points Breaker Plate Gasket for late 1963 to 1966 Harley Davidson model D, DF, and DC and 1967 to 1968 model DC.
What year did the points and condenser mount on a Harley Davidson come out?
Brand New Points and Condenser Mounting Plate for 1971 to 1985 Harley Davidson and Columbia Par Car +++ Can also be used for converting 1986 to 1995 Columbia Par Car with electronic ignition back to a points ignition system.
What year did the Points Cover Gasket come out?
Points Cover Gasket for 1982 to 1983 Columbia Par Car models D3 and DX4 and 1984 to 1986 models G3, G4 and U4 +++ 1987 to 1991 models P4G and G4S
How to adjust carburetor on golf cart?
In most cases, you’ll need to adjust the jet pilot screw, perform a valve clearance adjustment and then clean the carburetor.
How to adjust valve clearance?
Do a valve clearance adjustment starting with the cold valve. The valves can be adjusted using a flat screwdriver, a feeler gauge and a 10mm wrench. The two inner exhaust valves and the outer intake valves must have a clearance of 0.004 mm.
How to replace carburetor float?
Remove the carburetor and turn it upside down. Remove the nut that is used to secure the bowl on. Check the float for a puncture as this prevents the activation of the fuel cut-off needle valve. Replace the float if there is a puncture. Check for dirt accumulation in the needle valve.
Why does my carburetor flood on my golf cart?
The reason why a carburetor floods on a golf cart is usually due to a faulty fuel pump. The pump must be repaired or replaced accordingly. Seek professional assistance if required. This is usually due to the proximity of the fuel line to an exhaust manifold, a radiator hose or a heat source.
Where is the main jet on a 2 cycle engine?
The main jet in the carburetor diagram of a 4-cycle engine is located below the carburetor while the pilot jet is present on top of it. The needle valve and float pin are also housed under the carburetor.
How to remove cable from carburetor?
Remove the cable from the carburetor and cover its sheath opening using duct tape. To do this, make a small funnel with the tape and ensure that the wire sticks out from its middle. Loosen the nut that fixes the cable on to the mount housed on the motor just before its entry into the carburetor.
What clearance do you need for an intake valve?
Do a valve clearance adjustment for both the outer intake valves and the inner exhaust valves. The inner exhaust valves and the outer intake valves must have a clearance of 0.004 mm.