Golf-FAQ.com

how to assemble a 2 stroke harley davidinson golf cart carburetor

by Roman Reinger Published 2 years ago Updated 1 year ago
image

What kind of engine does a Harley Davidson golf cart have?

The earliest golf cart models used a 245 cc dual-cycle single-cylinder air-cooled engine that mixed oil with gas equally for small vehicles. Harley Davidson stopped manufacturing carts in 1969 because the American Machine & Foundry Company (AMF) bought the brand.

How do you adjust the carburetor on a Yamaha golf cart?

How to Adjust Yamaha Golf Cart Carburetor Yamaha G9 Carburetor Adjustment. Pull out the pilot adjustment screw. It must be present at a sharp point and not a flat spot. Rethread the screw back until it’s slightly seated. Turn the screw outwards by 1-1/2 turns. Push the throttle stop screw backward until the throttle shaft is closed completely.

What is a Harley Davidson golf cart Tiller?

The unique feature of the three-wheel Harley Davidson golf cart was the tiller steering handle. The tiller was the steering bar used instead of a steering wheel. The entire rear body lifted and hinged rearward to reveal the whole engine compartment.

What is the history of Harley-Davidson Golf carts?

First, let's look at the history of Harley Davidson golf carts. In 1963, William Davidson joined the company, and Harley-Davidson got into manufacturing golf carts. They started with the three-wheeled models.

image

How do you clean a golf cart carburetor?

Spray the carburetor body inside and out with cleaner. Use the tube nozzle on the spray can to clean the jet ports, idle adjustment port and the choke plate. Use the bristle brush to clean dirt and deposits on the body. Wipe the carburetor with a dry cloth.

How do you adjust a carburetor on a golf cart?

Find the pilot adjustment screw on the edge of your carburetor. Pay attention to this screw – it should be a sharp point and not flat. Carefully remove this screw and then carefully screw it back. Turn this screw out one and one-half turns to adjust it properly.

How do I clean the carburetor on my club cart?

2:1217:47How to Make a Golf Cart Run Better - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf there's some little crevices with gunk in it and so what I do after I take time to clean it is IMoreIf there's some little crevices with gunk in it and so what I do after I take time to clean it is I use some brake cleaner.

How do you adjust the carburetor on a Yamaha g2 golf cart?

How to Adjust Yamaha Golf Cart CarburetorPull out the pilot adjustment screw. ... Rethread the screw back until it's slightly seated.Turn the screw outwards by 1-1/2 turns.Push the throttle stop screw backward until the throttle shaft is closed completely.Turn the screw in by a 1/4 turn.

Why does my 2 stroke golf cart backfire?

Engine backfiring occurs when there is an air leak within your golf cart or sometimes when there is too much fuel inside. This can cause the piston to slam against the cylinder head and cause a tapping sound. An essential component of any golf cart is the drive belt.

Why does my golf cart only run with the choke on?

Dwight Coleman there are usually only a few possibilities if it only runs with the choke. One cause could be an air leak on the carb, head gasket, crankshaft seal. The other could be a clogged low speed and idle circuit.

How do you clean a carburetor without removing it?

A good way to clean the fuel tank is to start the engine and use a garden hose with a spray attachment to blow the oil out of the tank. Do this until there's no more oil in the tank. Then, while the engine is running, pour some brake cleaner into the tank and use a rag to wipe the bottom.

How do you disassemble a carburetor?

1:598:13How To Clean A Dirty Carburetor. - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo like I said the bowls down here on the bottom it's got four Phillips screws in it in each corner.MoreSo like I said the bowls down here on the bottom it's got four Phillips screws in it in each corner. I'm going to pull the bowl off the bottom. And show you guys what's inside.

Why does my golf cart have gas in the oil?

If the fuel pressure in your car is too high that may cause gasoline to get into the engine oil. So check if the float in the gas tank is rising the way it should be rising or if it needs an adjustment. Check whether the oil level might be really high, or else this can cause problem.

How do I stop my golf cart from backfiring?

How do I stop my golf cart from backfiring? One simple way to stop the golf cart from backfiring is to use good quality fuel. Once this is done, ensure that the throttle plate is closed by adjusting the accelerator cable at the plate.

How do you adjust the throttle on a gas golf cart?

Pull the spring that is present around the plastic piece located behind the shifter. Spin it until it falls back. Loosen the throttle cable present in the cable box to adjust the extent to which you can take it out of the housing. Press the accelerator so that the golf cart starts up and begins to idle.

How do I adjust my EZ GO carburetor?

2 Cycle engine: The adjustment screw is on the side of the carburetor and is parallel to the ground. You can identify it by the lock nut at the base of the screw. Loosen this and turn the screw all the way into a soft seat, then back it out one and a half (1-1/2) turns.

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.

What type of electrical system does a Harley Davidson have?

The Harley Davidson gasoline cart has a 12-volt electrical system utilizing a combination starter motor/generator unit built into the engine crankcase, in conjunction with a control switch-box-regulator unit and a storage bat­tery using a negative grounded system.

How does a generator work when engine speed exceeds starter generator speed?

When engine speed exceeds starter generator speed, the shunt field coils (G) are excited and the current generated in the armature is utilized for the ignition system and charging the battery . The generator output is limited by the adjustable resistor or regulator (9), which con­trols the strength of the magnetic field produced by the shunt field coils (G). The generator voltage increases with engine speed and as soon as the rated level (approximate­ ly 15 volts) has been reached, charges the battery and in­creases with engine speed to its maximum value con­trolled by the voltage regulator. The prescribed charging rate at governed speed is set by means of a variable resistor or is controlled by the voltage regulator.#N#On models equipped with field resistor, a diode acts to bleed off the voltage generated by the operation of the cart when coasting with solenoid contacts open (i.e.ac­celerator pedal released).

What are the components of a motor control system?

Components of the control system are the reversing switch, solenoid switch, adjustable field resistor or regulator, micro-switch and a key switch.

How to adjust carburetor on golf cart?

In most cases, you’ll need to adjust the jet pilot screw, perform a valve clearance adjustment and then clean the carburetor.

How to replace carburetor float?

Remove the carburetor and turn it upside down. Remove the nut that is used to secure the bowl on. Check the float for a puncture as this prevents the activation of the fuel cut-off needle valve. Replace the float if there is a puncture. Check for dirt accumulation in the needle valve.

Why does my carburetor flood on my golf cart?

The reason why a carburetor floods on a golf cart is usually due to a faulty fuel pump. The pump must be repaired or replaced accordingly. Seek professional assistance if required. This is usually due to the proximity of the fuel line to an exhaust manifold, a radiator hose or a heat source.

How to cool down a golf cart?

Procedure. Turn off the golf cart engine and allow it to cool for a couple of hours before you start working. This cooling down prevents damage to the cart and injury to yourself when you’re at work. Turn off the fuel-supply valve and remove the fuel line to prevent flooding of the fuel and other complications.

Where is the main jet on a 2 cycle engine?

The main jet in the carburetor diagram of a 4-cycle engine is located below the carburetor while the pilot jet is present on top of it. The needle valve and float pin are also housed under the carburetor.

Which is more powerful, carb or EFI?

The carb model is more powerful as well as starts and goes faster when compared to the EFI. The EFI experiences delay to start moving when the pedal is pressed.

How to remove cable from carburetor?

Remove the cable from the carburetor and cover its sheath opening using duct tape. To do this, make a small funnel with the tape and ensure that the wire sticks out from its middle. Loosen the nut that fixes the cable on to the mount housed on the motor just before its entry into the carburetor.

Wiring Diagrams For 1972 to 1975 DE

The DE3 circuitry uses a battery switching system and resistor to control current flow to the traction motor.

Wiring Diagrams For 1976 to 1978 DE

The 1976 to 1978 Models are different from the 1975 models in that the front batteries are changed in orientation, as shown below. Wiring is essentially the same until 1979.

Conclusion

These charts and illustrations are to be used in aiding the repair and maintenance of your Harley Davidson golf cart. The illustrations and language will be updated and more details become available.

The CLASSIC Harley Davidson Golf Cart Model

Over the years, Harley Davidson models have come and gone, but the 'Classic' body style, with the deep, lift back body, is well known. It first appeared as a three-wheeler in 1963, and later a four-wheeled cart was made. The unique feature of the three-wheel Harley Davidson golf cart was the tiller steering handle.

How to Find the Year of Your Harley Davidson Golf Cart?

People interested in the Harley Davidson Golf cart should know how to read the VIN (Vehicle Identification Number). There are different ways, like a simple serial number arrangement or the solenoids in your electrical engine. The easiest way to know the age of your Harley Davidson golf cart is to use the serial plate.

Harley Davidson Golf Cart Today

Harley Davidson golf carts are now a classic piece of machine history and considered a worthy treasure to be purchased, and many enthusiasts take pride in restoring them. Although restoring these vintage golf carts is not always easy.

The Worth of a Harley Davidson Golf Cart

Valuing the Harley Davidson golf carts today is difficult as most carts will be in a condition of repair or disrepair. Most of them are available to buy online, at auction, on Craigslist, and some dealers sell them as well.

image
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9