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how to bench test electric golf cart motor

by Vicky Haag PhD Published 2 years ago Updated 1 year ago
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Before you check the motor itself, first test the source of the power: the wall socket where you charge it. Take a 120-volt tester and use the probes to confirm that there is power reaching the socket. If there is no voltage reading, first reset the circuit breaker by flipping the switch that provides electricity to that socket.

Full Answer

How to test a golf cart motor for a short?

How To Test Your Golf Cart Motor For A Short Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.

What to do if your electric golf cart is not running?

It sounds absurd, but if your electric golf cart is not running, the very first thing I would check is the reset button on the side of the motor, if your cart is so equipped. Check around the outside of the motor and see if you can find a small button to press. This is usually a safeguard against overheating.

How do I know if my golf cart motor is bad?

If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem. Using a multimeter, a jumper wire, and a 12-24 volt power source, you can test the condition and functions of your golf cart motor without removing it from the cart.

How do you test an electric motor continuity?

Begin by labeling the cables going to your electric motor and put a corresponding label on the motor itself if it does not already have one. Assuming that we’re using a multimeter and not just a continuity tester, set your tester to the continuity setting and if it doesn’t have one, set it for ohms.

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How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do you test an electric motor on a Club Car golf cart?

Connect the positive jumper cable to the positive battery terminal on the 12-volt battery. Touch the other end of the positive battery cable to the A2 terminal on the electric motor. Once the positive battery cable touches the A2 terminal, the motor should start turning and the rear wheels should start turning as well.

How do you test a 48 volt golf cart motor?

3:3037:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipSix your vom should display at least 48 volts. If you don't read at least 48 volts with theMoreSix your vom should display at least 48 volts. If you don't read at least 48 volts with the batteries fully charged. Check for loose battery connections or a battery installed in reverse. Polarity.

How do you test a golf cart motor controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

How do you test a motor with a multimeter?

Set your multimeter to Ohms. Start by completely disconnecting the spindle motor from all power sources. Check each wire, including T1, T2, T3 and the ground wire. If the reading is infinite, your motor should be fine.

Where is the reset button on a golf cart motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

How do you test a club cart motor?

0:251:28Testing an electric golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipNegative 2 a1. And there we have it one wheel peel. But it's working brakes might be a little stickyMoreNegative 2 a1. And there we have it one wheel peel. But it's working brakes might be a little sticky on that side.

What are the 4 terminals on a golf cart motor?

If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.

How do you troubleshoot an electric golf cart?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

How do you bench test a golf cart controller?

0:002:12How to bench check curtis controller and golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo the curtis controller. And just clap your positive. There then you're going to take anotherMoreTo the curtis controller. And just clap your positive. There then you're going to take another jumper lead to give you your voltage to power up the controller.

How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How do I test my EZ Go golf cart controller?

How to test a EZGO controllerConnect the battery pack negative post to the negative of the meter probe.Connect the battery pack positive post to the positive of the meter probe.Switch on and then put the gear in forward, and then put the positive of the meter probe on the solenoid's battery side.More items...

How to check if a battery is working?

Insert the screwdriver into the slot on a clamp and turn counterclockwise to remove it. Repeat this step with the other clamp. Then, test the voltage of the battery by touching each side of the wires to your 12-volt tester. This needs to be done to check all the batteries, as even one not working can cause your motor to malfunction. Don’t forget to remove the clamps before testing the other batteries as well. If at any time the tester shows less than 12 volts, the batteries need to be replaced.

What to do if your motor has an S terminal?

If your motor has an S terminal instead of an F, then test the S-1 to the A-1 terminal to make sure there is no continuity. Then, test the S-2 terminal, to the A-1 terminal for no continuity. These continuity tests will help you determine where the problems with your motor lie.

Can you run a motor for a while?

So you can run the motor for a while and break it in. You can even hook up a battery charger to the battery and use it to run longer, or run the battery down, charge overnight and run it again tomorrow. If you have a separate battery on the field, make sure it does not run down while you have the armature excited.

Can you test a Sepex motor with a 12 volt battery?

And all SepEx motors are not the same as far as field strength and resistance. But if you are careful and watch it, like be there if things start to get hot and smell rip e, you can test it with a single 12 volt battery.

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