Here are general instructions on how to bench test your golf cart starter generator:
- Put your starter generator in a vice or make someone hold it carefully.
- Attach a 10-gauge jumper wire from F1 to A2.
- Attach the black (-) battery cable to the negative bettery terminal.
- The other end of it should be attached to A1 which is at the back of the starter generator.
- Attach the red (positive) battery cable to the positive terminal on the battery.
- Touch the other end to F2.
- When the positive cable touches F2, the motor should start to spin counter clockwise.
- If it spins, it’s working correctly.
- If it’s not spinning, then the motor is defective and needs to be replaced.
How do you test a golf cart starter generator?
How Do You Test a Golf Cart Starter Generator? Here’s a general set of instructions that should work for most golf cart starter generators. To test the starter generator: 1) Put the neutral lock-out cam in service. 2) Place the forward and reverse lever in neutral. 3) Chock the wheels.
How do you bench test a starter generator?
Bench Testing Step One: Place your starter generator in the vise or have someone hold it carefully. Step Two: Attach the 10-gauge jumper wire from F1 to A2. Step Three: Attach the negative (BLACK) battery cable to the negative terminal on the battery.
How many volts is a starter generator on a Yamaha golf cart?
The ideal voltage output from the starter generator in these carts is around 14-15 volts. The Yamaha G1/G9 has a forward solenoid and a reverse solenoid in place, which makes the wiring a lot more different from that in other golf carts. The starter generator has six terminals, DF, D+, A1, A2, F1, F2.
What happens when a starter generator fails on a golf cart?
A bad starter generator might leave you picking up the pieces after it blows over, due to overheating. You might even find yourself stranded once it fails to turn over the motor and start your golf cart. The starter generator generates current for the cart to operate on.
How do you test a golf cart starter generator?
0:011:03And you should see the voltage jump up from around 12 volts with the cart running to about 16 voltsMoreAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 volts that that happens that proves the generator is fine you simply need to change.
How do you test a 12 volt starter generator?
2:533:36Take 12 volts tap your armature winding off and and hit your field. And you should feel someMoreTake 12 volts tap your armature winding off and and hit your field. And you should feel some resistance.
How many volts should a golf cart starter generator put out?
The ideal voltage output from the starter generator in these carts is around 14-15 volts. The Yamaha G1/G9 has a forward solenoid and a reverse solenoid in place, which makes the wiring a lot more different from that in other golf carts.
How does a starter generator work on a golf cart?
The starter generator works in two ways; the starter portion cranks the engine and the generator portion recharges the battery. When the gas pedal is depressed the starter cranks the engine over. When it begins to run on its own, the generator portion of the unit begins to charge the 12-volt battery.
How do I test a generator with a multimeter?
4:016:26So pretty simple to do if you got the the multimeters just plug that in there so your voltage ofMoreSo pretty simple to do if you got the the multimeters just plug that in there so your voltage of that then you can adjust this accordingly.
How do you test if a generator is working?
Put the generator's choke at the START or halfway position. Flip the generator's power switch to ON or turn the key in the ignition switch to the ON position. Pull the recoil cord if your generator has one to actually start the engine. If your generator does not start, double-check that the fuel line is open.
How do you polarize a starter generator on a golf cart?
0:391:10Take your live jumper lead and touch it touch touch. You're going to get a small spark. When that'sMoreTake your live jumper lead and touch it touch touch. You're going to get a small spark. When that's happened that's the end of it lay. Your field wire back on where she belongs. And the job is done.
How does a belt starter generator work?
Belt Driven Starter Generator The main difference with a standard belt drive system is the reinforcement of the belt tensioning, the BSG acts bidirectional on the belt to speed up the combustion engine during start-up. For small engines a conventional starter is not needed while it is required for larger ones.
How do you check a golf cart charging system?
1:103:54Test good first off the most common issue when a charger doesn't engage is dead batteries golf cartMoreTest good first off the most common issue when a charger doesn't engage is dead batteries golf cart chargers start automatically by receiving voltage from your cart.
How do you fix a starter generator?
0:329:20To disassemble your starter generator you simply remove these two long bolts that's holdingMoreTo disassemble your starter generator you simply remove these two long bolts that's holding everything together you'll find them on the brush. End of the starter generator.
How does a DC starter generator work?
The starter generator initially engages because of the direct current voltage sent from the battery of the vehicle or equipment. Once the ignition switch is turned, it closes the contactor or electrical connection, sending voltage to the starter of the component.
How do you test a ignition switch on a golf cart?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
How to test a golf cart starter?
Here are general instructions on how to bench test your golf cart starter generator: 1) Put your starter generator in a vice or make someone hold it carefully. 2) Attach a 10-gauge jumper wire from F1 to A2. 3) Attach the black (-) battery cable to the negative bettery terminal.
How to test Yamaha G1 starter?
To test your Yamaha G1 starter generator: 1) Disconnect all the wires before you begin your tests. 2) Connect post F2 to the positive terminal of your cart battery and A1 to the negative terminal of your cart battery.
What are the terminals on a 5 terminal starter generator?
The terminals on a five terminal starter generator are: 1) A1 and A2. They’re the armature terminals which are connected internally through the brushes to the armature. 2) D1 and D2.
How to check if a generator is working?
1) Remove the yellow wire from the generator. 2) Then , using a piece of 14 ga wire with the appropriate eyelet, connect to the terminal. 3) Touch the battery with the wire while it’s running. 4) Check the voltage using a multimeter. 5) The generator is working if you pick up any voltage.
How many types of starter generators are there?
In general, there are two types of starter generators. 1) Two terminal starter generator. Two terminal starter generators only work in one direction and the direction depends on how it’s wired internally. The starter generator can be rewired to make it spin in another direction. 2) Five terminal starter generator.
Can you breathe in black dust when changing your starter?
Warning: Avoid breathing in the black dust released when changing your brushes; the black dust is horrible for your lungs. Tip: Use a face mask when changing the brushes in your starter generator. If you need some high quality parts for your generator, visit Golf Cart King.
What is a golf cart starter?
A golf cart starter primarily serves two functions; turning over the engine to start the cart and act as a key link in getting the battery charged. The starter has enough current to crank the engine. The generator converts the alternating current to direct current and recharges the battery.
Why is my golf cart generator not charging?
If your starter generator is not charging properly, it may be that the solenoid, voltage regulator or brushes are faulty. If you’ve ensured that all of these parts are working fine, the starter generator may not be drawing enough current to regenerate the battery.
What to do if your starter generator is not energized?
Check Solenoid. The solenoid is expected to remain energized at all times. If it is not energized at any point in time, the return path for the starter generator to charge the battery via the voltage regulator won’t be completed .
What to check for when starter generator fails?
Wires are the first thing to check for in the case of an starter generator failure. Any loose or damaged wire is enough to prevent the cart from working completely. To ensure the starter generator is charging the battery as intended, check all the terminal connections.
What is a starter generator?
The starter generator is an electric motor that runs on the voltage drawn from the cart’s battery. After igniting and cranking the engine, when the starter generator is spinning at over 1200rpm, it starts converting the AC it produces to DC to regenerate the battery.
How many volts does a Yamaha G1 generator have?
The only difference is the wiring setup which can be found in the user manual. The ideal voltage output from the starter generator in these carts is around 14-15 volts.
Why is the full field current applied only for the time taken to record the full field voltage?
You have to ensure that the full field current is applied only for the time taken to record the full-field voltage because the high voltage is enough to damage the battery. If the voltage is 15 or 16 volts, the problem is with the voltage regulator. If not, the starter generator is faulty.
Why is my golf cart starting with a bad starter generator?
You might even find yourself stranded once it fails to turn over the motor and start your golf cart. The starter generator generates current for the cart to operate on. It relies on the electromotive force supplied by the battery.
How to tell if a golf cart starter is bad?
The following are four common symptoms that of a bad golf cart starter generator. Turning the Key Doesn’t Turn the Cart On. This can happen if either your cart’s battery or starter generator is out of order. Check if the lights on your cart are working. If yes, then it’s a bad starter generator.
How does a starter generator work?
The starter generator generates current for the cart to operate on. It relies on the electromotive force supplied by the battery. It consists of a coil of wire, which when moved produces a current in the coil. The coil is connected to the main axle of the cart for the necessary movement of wires. The starter generator doesn’t just generate current ...
Why won't my golf cart turn over?
A golf cart starter generator will not turn over due to low battery voltage, misaligned rotation or mechanical damage to the pulley and brushes. Although you may not be able to identify the exact reason, failure to turn the motor over could be due to any of the three reasons mentioned here. Low Battery Voltage.
Why is a starter generator important?
It’s critical in charging the battery, starting the car, powering carts’ lights and also serve as a limited power source when needed. Identifying whether your cart’s starter generator has gone out of order or your cart’s battery is not working, is often a tough task.
What does it mean when your cart lights are not working?
Check if the lights on your cart are working. If yes, then it’s a bad starter generator. If no, then something is wrong with your cart’s battery. If your cart is taking longer than expected to start cranking, then you probably have a bad starter generator. This might happen due to a battery issue as well.
Which way does a Starrer generator turn?
For an engine that requires the starrer generator to turn clockwise, the starter generator has to be aligned in such a way that it does turn clockwise. Any misalignment will prevent the engine from turning over. Mechanical Damages.
