Remove the console and the existing ignition switch Using the coated wrench, disconnect the negative battery cable. With the small screwdriver, pry off the rivets holding the console in place. The console is located where the key ignition is. Remove the console insert plate.
Full Answer
How do I troubleshoot my EZGO golf cart?
Different types of EZGO golf carts require different ways of troubleshooting. To go deeper into your troubleshooting process you need to call a certified mechanic to have it checked. A stuck fuel tank float that shows the fuel is full when it’s actually empty. The spark plug is damaged and or corroded. The air filter element is clogged with dirt.
How do I adjust an EZ Go Cart Governor engine?
To adjust an EZ Go Cart Governor engine, start by removing the seat so that you can access the engine. Once the seat is off, remove the screws from the black plastic cover at the rear of the seat and then set the cover aside.
How to start a golf cart with a bad ignition?
Turn the power back on, and your golf cart should start right up. This will work every time as long as you find the right wires, but there is a danger of electric shock, and by shortening your ignition wires, it may become harder to install a new ignition switch.
Why is my EZGO cart solenoid getting hot?
Why EZGO solenoid gets hot? If the EZGO cart solenoid is getting hot while running, then the problem may be somewhere in the circuit or in the solenoid itself. It is better to replace the solenoid if the damage is extensive. If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring.
How do you bypass the ignition on a EZ Go golf cart?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
What does the igniter do on an ezgo golf cart?
This part is designed to help produce the proper electrical signal to get your cart's engine running and to keep it properly moving without any issue. In essence, the ignitor works to enhance electrical signals and produce a larger flow of electricity to the coil that helps your spark plug operate.
How do you check the igniter on a EZ Go golf cart?
Take the voltmeter's black and red probe and place it on the –ve and +ve terminal of the coil. Take the readings. It should be between 3.7-5.2 ohms. If outside the range, the coil should be replaced.
What would cause a gas golf cart not to fire?
First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.
Where is the igniter on a ezgo gas golf cart?
0:001:15EZGO igniter location - YouTubeYouTubeStart of suggested clipEnd of suggested clipNot the ignition coil which is that right here igniter it's underneath this cover right here. ThisMoreNot the ignition coil which is that right here igniter it's underneath this cover right here. This is the cover but to get to it you need to remove the battery.
What does a coil igniter do?
The igniter is the step up transformer that sits inline between the engine control computer and the ignition coil. It takes the low amperage signal from the computer, usually a 12 volt square wave, and steps it up to higher amperage trigger signal for the ignition coil.
How do you hotwire a gas golf cart?
InstructionsEnsure that power to the cart is turned on.Locate the two wires connected to the cart's ignition. ... Cut the wires and strip the ends.Touch the ends of the wires together to force the engine to turn over without turning the ignition.Secure the wires together with electrical tape.
How do you troubleshoot a gas golf cart?
InstructionsCheck the gas tank to make sure there is enough fuel for operation. ... Remove the oil dipstick and check that the oil level is at or just above the add or fill maker. ... Inspect the battery of the golf cart. ... Examine the wiring and switches. ... Remove the air filter from the engine to access the carburetor.
Where is the reset button on ezgo golf cart?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
Why won't My EZGO start?
Check Ignition Wire If it has, reseat the wire into the solenoid. If the wire appears corroded, wear your work gloves and wipe down the wire and attempt restarting the golf cart. If the cart will not start, then you will need to replace the ignition wire.
How do you test a ignition switch on a golf cart?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
Why is my Ezgo golf cart not clicking?
A EZGO golf cart that is not making a clicking sound can be due to a failed solenoid. If there is no sound in the cart while igniting the switch, then the problem can be the cart’s control circuitry. This means the solenoid has stopped working. Then it is required to replace the solenoid.
Where is the solenoid located on a golf cart?
The solenoid is located inside the controller box connected to it.
Why is my solenoid overheating?
Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.
How to test gold cart solenoid?
You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.
What to do if your solenoid is damaged?
Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.
Why is my cart solenoid getting hot?
If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.
What to do if solenoid is not working?
If the solenoid is not working after checking and testing the solenoid using a voltmeter, then it is time to replace the solenoid all together. Always be sure of the model and year of the cart. Check online to get all specifications. Compare the online picture of the new solenoid with the older one.
How many wires should an ignition switch have?
Also, the ignition switch should only have the two wires going to it anyway. If there are three, then don’t use the black one. If there are more than three, then a wiring diagram may help, but trial and error will eventually find the right pair.
Can you use a friend's key on a golf cart?
Use a friend’s key. Maybe your friend is with you and they have a golf cart from the same brand. Whether it’s E-Z-GO, Yamaha, or Club Car golf carts, as long as the brand is the same, the key is usually the same, too. Hopefully, you can just use their golf cart key and not have to worry about it. This is also a fun way to pull a prank, ...
Can you trick a golf cart into starting?
It will eventually become inconvenient having to figure a way to trick your golf cart into starting. Of course, if you’re already going to have to wait for a key, you might as well order a new, key specific ignition switch to make your golf cart more secure.
Can you hot wire a golf cart?
Whether you do this by simply replacing the key, installing a new ignition switch, or any other method, it’s essential that you only hot wire your golf cart for only as long as absolutely necessary, since it causes undue stress on the wires and battery. This can void your warranty and cause other issues down the line.
Is it easier to start a golf cart than a car?
Fortunately, golf carts are a lot easier to start than a traditional car. Whether you have an E-Z-GO, Yamaha, Club Car, or any other type of golf cart, the process is very similar, and this article will walk you through it. The issue with having the right key can come up, especially if you bought a used golf cart and didn’t get a second set of keys.
Can you start a golf cart without a key?
So, you need to start your golf cart without a key. There are two ways to accomplish this, one is really easy, but only works sometimes, and the other is a little complicated, but will work every time without fail if you do it right. Generally speaking, you’re gonna want to start with the first method, and only approach the second if ...
Is an ignition switch a circuit?
Your ignition is a circuit, and the ignition switch is kind of like a light switch that closes that circuit, allowing ignition to take place. By jumping, or bypassing, that switch you’re making an always closed (or hot, hence hot-wired) circuit.
Do E-Z-Go Golf Carts have titles?
E-Z-Go Golf Carts, unlike vehicles, do not have a title, but they do have serial numbers. If you are buying a golf cart, it is essential to check the serial number to ensure you do not buy a stolen one. Each E-Z-Go Golf cart has a unique serial number that you can use to identify your golf cart.
Where is the E-Z-Go Cart Serial Number
As mentioned above, all E-Z-Go Golf carts have unique serial numbers. These numbers are essential when buying replacement parts for your golf cart. Textron Specialized Vehicles has been building golf carts for a long time, and the serial numbers are placed on different parts of the golf carts.
How do I push my E-Z-Go Golf Cart?
It can be frustrating when your battery is flat and your golf cart will not roll. To push it to the nearest charging or gas station, you need to release the motor brake. Follow these easy steps to do that.
Why does my E-Z-Go golf cart not move
There are several reasons why your cart refuses to move, but you should check the battery before anything else. If the battery is charged, here are some other reasons why your golf cart will not move.
Are all E-Z-Go Golf carts electric?
No, there are both electric and gas-powered E-Z-Go Golf carts available. Bear in mind that there are several models you can drive on the street, but those are all-electric. These electric models run on batteries that you have to charge at least every 24 hours, depending on how much you use them.
How to tell the Assembly year of my E-Z-Go golf cart
The placement of serial numbers is discussed above, and you will find the manufacturer’s number right next to it. The manufacturer’s number consists of one letter and 3 or 4 numbers. The last two numbers indicate the last two digits of the year of assembly.
How to service E-Z-Go Golf Cart
Like all vehicles, E-Z-Go golf carts require regular maintenance to enhance longevity and performance. You should ensure that your golf cart is serviced after every six months of use. That will ensure that you spot problems and repair them early, which will help reduce repair costs. Here are essential guidelines for E-Z-Go golf cart maintenance.
Why won't my EZGO golf cart start?
EZGO golf carts may not start due to a transmission problem, corroded battery terminals or a faulty wiring coming from the ignition. Transmission Problem For safety reasons, many EZGO golf carts won’t start if its transmission is not in the Park position. Check and make sure the gear is in the Park position.
Why is my golf cart ignitor failing?
The most common reason for a failed ignitor is a bad voltage regulator. Therefore, when you replace or fix the ignitor on your golf cart, make sure you also check the voltage regulator and see if it needs to be replaced. There have also been cases where the battery has switch polarity for some reason.
Why won't my EZGO RXV move?
Brake Problems: Many times the reason your RXV won’t move is because of brake problems. The RXV is designed to be disabled when there is a problem with the break. Many times, the wiring that connects the brakes to the controller gets loose or is damaged. This can disable your EZGO RXV.
What to do if replacing ignition wire doesn't work?
To check the continuity of the ignition wire you’ll need to use an ohmmeter or a continuity tester. To do this, set the switch to off and set your ohmmeter to X1.
How to check if golf cart battery is corroded?
Also, make sure the golf cart is turned off. Start checking the battery by twisting the battery connector back and forth and then try and start the golf cart. If the golf cart almost starts or starts successfully then it’s highly likely that the battery terminals are corroded.
Why does my golf cart make a clicking noise?
When you press your golf cart pedal you should hear a clicking noise, if you don’t hear a clicking noise there might be a problem with the solenoid. To make sure your solenoid is functioning properly check it with a voltmeter. If you hear a click then you need to check its power with the voltmeter.
How to adjust EZ Go cart governor?
To adjust an EZ Go Cart Governor engine, start by removing the seat so that you can access the engine. Once the seat is off, remove the screws from the black plastic cover at the rear of the seat and then set the cover aside.
How to make a golf cart go faster?
Loosen the small nut and tighten the larger nut. The more you tighten the larger nut, the faster your cart will go. Start slowly, only tightening the nut a quarter turn to start. You can over-stress the engine if you try to run it too quickly, and it will skip and potentially burn out if you are too eager.
How to get a cart to move faster?
1. Remove the seat and plastic covering over the engine. Sometimes you'll need to remove screws while some models have seats that pop right out. Expose the engine so that you can get to work adjusting the motor. If you don't have a central governor spring, you can still get your cart to move a little faster.
How fast can a golf cart go?
Adjusting the governor can make your golf cart go 5–10 mph (8 .0–16.1 km/h) faster. If you do this to an E-Z-GO golf cart, you might be able to go from 15 mph (24 km/h) to 22 mph (35 km/h). It will only take about 5 minutes to do it. Steps.
How many screws are in a golf cart engine?
There should be five screws in most models. The engine is in the front of golf carts, underneath this panel. Take off the plastic cover and set it aside with the seats. ...
How to change the speed of a car?
Locate your clutch pedal and line. The clutch is the pedal (sometimes a handle near your knee) that you use to put the car into reverse or change speeds. You can adjust the clutch to send more gas to your engine, moving you faster. ...
How to raise the top speed of a golf cart?
To raise the top speed of your golf cart, all you need to do is locate this spring and tighten it slightly. If you cannot find this spring, you likely have a newer model that is more difficult to adjust, though this is rare. Lift up the seat. Remove the seat cousins, which hide the engine.