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how to change a solenoid on a golf cart

by Duncan Roob Published 2 years ago Updated 2 years ago
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Part of a video titled Replace Solenoid in Golf Cart - YouTube
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So you start by removing the bolts that actually hold the solenoid to your golf cart wherever thatMoreSo you start by removing the bolts that actually hold the solenoid to your golf cart wherever that might be. And one of the tips i also like to mention is hold up your new solenoid.

How do I know if my solenoid is bad on my golf cart?

4 Signs of a Bad Starter SolenoidEngine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid. ... Test the Starter Solenoid Itself.

What happens when electric golf cart solenoid goes bad?

The ability of your golf cart to function properly depends largely on the solenoid. If the solenoid is broken and not working correctly, you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller).

Can a golf cart run without a solenoid?

Without getting too complicated, at this stage, it is responsible for transferring power to the vehicle. Without it, the golf cart will simply not function correctly if at all.

Can a golf cart solenoid click and still be bad?

If You Have a Gas Golf Cart This means that your starter isn't able to disengage and that it's working all the time. In some cases, you might even start to hear lots of small, continuous clicks when you try to turn on your cart. However, in spite of these clicks, your cart isn't going anywhere.

Will a bad solenoid click?

Our Expert Agrees: If your starter solenoid is bad, you may hear a clicking sound when you turn the key, or your vehicle may not have any power at all. Check the battery. If your starter is failing to engage, it may be because the battery does not have sufficient energy to power it.

Where is the reset button on a golf cart motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

How do you check if a solenoid is working?

0:111:43How to use a Multimeter: Solenoid Testing - Purkeys - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If weMoreWe have our meter set to ohms. If. You look at the two smallest posts here that is our coil. If we put our meter across it we will check and see what the coil resistance.

How do you bypass a solenoid?

5:037:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.

Why does my golf cart not start?

As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.

Why won't my golf cart go forward or reverse?

The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.

How do you fix a gas golf cart that won't start?

First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.

Why does my electric golf cart have no power?

If you're lucky, the problem could be as simple as a loose wire or a broken coil. In some cases, corrosion can also be a factor. If you suspect a faulty solenoid, your best bet is to take your cart to a repair shop. A mechanic can diagnose the problem and replace the solenoid if necessary.

Where are the solenoids on a golf cart?

Most golf cart solenoids will be found under the seat with four wires connected to it. It should look like this.

Why does my golf cart have no solenoid?

Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.

What is a golf cart go switch?

On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...

What is a solenoid relay?

Good question! A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart.

What happens if a solenoid reads infinity?

If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.

What is the most important part of a golf cart?

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]

What to do if your solenoid doesn't work?

Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.

What is a solenoid in a golf cart?

A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.

Where is the solenoid located on a golf cart?

Where is the solenoid located on a golf cart? In most cases a golf cart solenoid is positioned below the seat. It features four terminals with a wired connection for each terminal. Two of these terminals are large in size whereas the other two will be smaller.

How to get a golf cart going without a glitch?

To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.

What does the inductive throttle sensor do on a golf cart?

When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.

Why is my golf cart not clicking?

This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.

Why does my solenoid not work?

This is because the solenoid fails to derive the required electricity for functioning because of a worn-out coil, loose connections or a weak battery.

Why does my gas cart not turn over?

In a gas cart, a bad solenoid prevents the starter from being engaged and therefore results in the engine not turning over.

What is a golf cart solenoid?

A golf cart solenoid is a device that can make mechanical energy out of electrical power. It uses a magnetic field to create linear motion with electric current help. The device comes in the form of an electromagnet coil wire, with one of its main applications being powering a switch, the way a starter applies in any vehicle.

Where is the solenoid located on a golf cart?

Solenoid comes with four-wire connections, referred to as terminals, and its location is under the seat of your golf cart. The four wires are made up of two large and two small wires.

Why does my solenoid stop working?

If the battery power or voltage is not enough to activate the solenoid valve, the solenoid valve will also stop working. The solenoid needs a specific voltage, and without that, it will not work.

What to do if solenoid does not click?

If the solenoid does not click and makes no noise, use a voltmeter to measure the DC voltage in the 200 range. Turn on the ignition switch and observe the reading on the terminal at the same time. If it jumps up and shows full tension, the problem is with the magnet.

What does it mean when your solenoid is bad?

Just like a dying a dying golf cart battery, the signs are worrying. The presence of a bad solenoid could only mean that you have a damaged solenoid coil. Ignoring the symptoms could lead to even worse issues that include the magnetic switch becoming defective. Reviving the solenoid would be useless at this time, and you may end up purchasing a new starter for your golf cart.

How does an inductive throttle sensor work?

If you are using an electric golf cart, the inductive throttle sensor gives a signal that activates the cruise control and solenoid valve the minute you step on the pedal. The process works via a relatively low-power circuit that runs on the lower side of the solenoid, activating the solenoid steel rod and creating a circuit between the engine and the golf cart’s control systems. As soon as you let go of the pedal, the solenoid will shut off after a set time, saving battery life.

Why does my solenoid valve not work?

A click made by the solenoid valve is the surest way to recognize this. At times, it usually works, while at other times, it does not work, which indicates complete failure occurring in the not too far future.

How to check if a golf cart solenoid is working?

On an electric golf cart, if the solenoid is silent – no clicking – use the setting voltmeter to DC volts using the 200 range. First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn’t move, then the problem is not with the solenoid. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one.

Why do golf carts have solenoid?

The solenoid is simply there to allow electricity to flow freely to the controller and motor which will result in a running golf cart. RELATED: 4 Signs you need to Replace your Golf Cart Batteries.

What does it mean when a golf cart solenoid goes bad?

Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...

Why does my golf cart make clicking sounds?

On a gas golf cart, the most common symptom is the starter failing to engage – so the engine doesn’t turn over – while all you hear a series of very futile clicking sounds.

Why does my solenoid wear out?

Like any switch that relies on wiring, the solenoid could also just wear out due to overheating. This might cause it to fail to retrieve the pinion gear.

What does a solenoid do when you turn the ignition?

Step by step, it looks like this: When you turn the ignition key, a small amount of electricity goes to the solenoid. The solenoid uses that small amount of juice to close two heavy-duty contacts that allows a large jolt of electricity to pass through the starter. The solenoid also sends a pinion gear forward, which is the device ...

What happens when a starter turns over?

And it acts as a mechanical device that puts the starter pinion gear into position, so when the starter turns over it will be engaged with the flywheel just long enough for the engine to catch.

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