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how to change clutch on vw golf 2000

by Jacquelyn Jacobs MD Published 2 years ago Updated 1 year ago
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go to the local vw dealer or jobber who specializes in german parts. you need the rocker arm and the cover plate for the end of the tranny. remove the clutch cable from the arm, remove the end plate and you'll see the rocker arm, unclip the shaft, remove old rocker arm, and replace. should cost a maximum of $30-40 (can)

Full Answer

How long does it take to replace a VW Golf clutch?

The Volkswagen Golf has been on the road since 1974, with the 30 millionth model built in 2013. On average there are 2,000 models of Golf sold per day worldwide, so the likelihood of seeing one for a replacement clutch is quite high. Recommended labour time: 4 hours.

How do you remove the pressure plate from a clutch plate?

Using a flywheel locking tool undo the clutch cover retaining bolts and remove the cover. Release the locking ring (pictured below) and remove the release plate from the clutch assembly. Undo the large bolts securing the pressure plate and remove the plate.

Can you replace the clutch on a Mark 4 golf?

The Mark 4 Golf was introduced in 1997 and continued in production until mid 2005. With over 500,000 of these vehicles on our roads, replacing the clutch on one of these is a common occurrence in workshops up and down the country. No special tools are required to complete the repair.

How do you align a Getriebe Seite clutch?

Wipe away any excess grease off the shaft and driven plate hub. Using a universal alignment tool and checking the driven plate is the correct way round (note “Getriebe Seite” is German for “Gearbox Side”), the clutch can be bolted to the flywheel evenly and sequentially.

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How long does it take to change a clutch on a VW Golf?

I've had quotes prior to DIY replacement and they were anywhere from 7-8 hours. I did it in less time than that.

Can I replace a clutch by myself?

If you are sure that your clutch has worn out beyond repair then you can potentially replace the clutch yourself at home. It is possible, but it is a relatively lengthy and complicated procedure. There are several fiddly steps where there is a wide scope for things to go wrong.

How do you change a clutch on a VW?

0:1348:03Volkswagen GTI Clutch Replacement DIY (VW Mk7 GTI & Mk7 Golf R)YouTubeStart of suggested clipEnd of suggested clipIt's not terrible with some technical skill and some know-how.MoreIt's not terrible with some technical skill and some know-how.

How much is it to replace a golf clutch?

The Best in Auto Repair The average cost for a Volkswagen Golf clutch replacement is between $1,555 and $1,848. Labor costs are estimated between $634 and $800 while parts are priced between $921 and $1,048.

How many hours does it take to replace a clutch?

between 2 to 6 hoursGenerally changing a clutch can take anywhere between 2 to 6 hours. If you book in for the job, we recommend you should put a whole day aside just in case. Like with any other repair job, the length of time taken varies due to a number of factors. Namely, if the part is harder to access and remove in certain vehicles.

Do you need to replace the flywheel when replacing a clutch?

The flywheel should be considered a wear item just like the clutch, and should be replaced when a new clutch is installed. Surface wear is another reason for replacement. The friction surface of a dual mass flywheel will wear the same as an ordinary flywheel as a result of normal clutch operation.

How do you change a clutch on a golf 1?

7:0815:53Clutch Replacement Guide | Golf MK1 Build - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe topx mark on the flywheel then there's the groove and there's the arrow going into the groove.MoreThe topx mark on the flywheel then there's the groove and there's the arrow going into the groove. Then you know the timing is on point. And now we're free to take out the gearbox.

How do you put a clutch in?

21:4332:00How to Replace a Clutch in your Car or Truck (Full DIY Guide) - YouTubeYouTubeStart of suggested clipEnd of suggested clipDirection you have a flat side to the clutch. And then you have a raised side to the clutch the raceMoreDirection you have a flat side to the clutch. And then you have a raised side to the clutch the race. Side always goes into the pressure plate.

Which side of clutch goes toward flywheel?

It is always the more 'flat' side of the disc that goes against the flywheel. The PP has more of a cavity in the middle for the spring section on the disc. If you try to put it in backwards the spring section of the disc will contact the flywheel before the disc friction material does.

Is it worth replacing a clutch?

The clutch is the lifeblood of your car. Without it, the engine has no way at all to distribute its power to the wheels, and without power going to the wheels, you're just going to be sitting there making a lot of noise. You can get similar momentum-lacking results when your clutch wears out.

How can you tell your clutch is going?

Five Signs My Clutch Is Going OutChange in Clutch Pedal Feel. If your clutch pedal feels different it's time for an adjustment at a minimum. ... Grumbling or Squeaking. Your clutch shouldn't make noise either. ... Poor Acceleration. ... Gear Slips. ... Burning Smell.

How do I know when my clutch is going bad?

8 Signs of a Bad ClutchWeak Acceleration. ... Grinding Gears. ... Loose Clutch Pedal. ... Sticky Clutch Pedal. ... Other Noises. ... Won't Shift into Gear. ... Won't Stay in Gear. ... Burning Smell.

How hard is replacing a clutch?

2:234:03How to Replace a Clutch in Your Car - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt right in the clutch part so that it fits in snugly. And tighten all the bolts on the clutch. AndMoreIt right in the clutch part so that it fits in snugly. And tighten all the bolts on the clutch. And now comes the hard part you got a wiggle the transmission to fit on it can be a real pain.

How hard is it to put a clutch in a car?

26:4432:00How to Replace a Clutch in your Car or Truck (Full DIY Guide) - YouTubeYouTubeStart of suggested clipEnd of suggested clipOne of the most difficult parts of this whole job is getting the transmission to align with theMoreOne of the most difficult parts of this whole job is getting the transmission to align with the clutch. When we install it so with this line here we know we have to get a spline.

Is it worth replacing a clutch?

The clutch is the lifeblood of your car. Without it, the engine has no way at all to distribute its power to the wheels, and without power going to the wheels, you're just going to be sitting there making a lot of noise. You can get similar momentum-lacking results when your clutch wears out.

When replacing a clutch What else should be replaced?

When performing a clutch replacement, it is best practice to replace the clutch disc, pressure plate, pilot bearing and throw out bearing. The flywheel is also resurfaced or replaced if it is beyond the service limit or if it is a dual mass flywheel (this type of flywheel is not machinable).

How to remove a starter motor from a gearbox?

Disconnect the electrical connections to the starter motor and any that are attached to the top of the gearbox. Unbolt the brackets fitted to the face of the starter motor bolts. Unbolt the two starter motor bolts and remove the starter. Unbolt the earth strap attached to the gearbox and remove the slave cylinder and stow it to one side.

How to replace a release bearing?

To replace the release bearing, tilt the gearbox slightly – to prevent fluid loss – and remove the gearbox end cap. Remove the old bearing from the housing using a large magnet (pictured below) and install the new bearing, ensuring that the end cap is replaced and not reused.

How to remove gear selector linkage?

Remove the gear selector linkage by removing the large circlip (pictured below) on top and releasing the remaining linkages with a forked tool.

How to remove clutch slave cylinder?

It is not necessary to disconnect the hydraulics as this can be stowed safely out of the way from the working area. Remove the gear change cables by loosening three bolts from the bracket and unclipping the cables from the selector mechanism; they can then be stowed safely.

How to remove flywheel protection plate?

Then remove the engine under-tray. Disconnect the reverse light multi-plug and then remove the flywheel protection plate.

How to support a gearbox load?

Support the gearbox load using the transmission jack before unbolting the stabiliser link and removing the holding bracket and pendulum support for the gearbox.

Do you disconnect hydraulics when changing gears?

It is not necessary to disconnect the hydraulics as this can be stowed safely out of the way from the working area. Remove the gear change cables by loosening three bolts from the bracket and unclipping the cables from the selector mechanism; they can then be stowed safely.

When was the Volkswagen Golf introduced?

The Volkswagen Golf has always been a very popular vehicle with families and company car drivers. The Mark 4 Golf was introduced in 1997 and continued in production until mid 2005. With over 500,000 of these vehicles on our roads, replacing the clutch on one of these is a common occurrence in workshops up and down the country.

How to remove a starter motor from a gearbox?

Disconnect the electrical connections to the starter motor and any that are attached to the top of the gearbox. Unbolt the brackets fitted to the face of the starter motor bolts. Unbolt the two starter motor bolts and remove the starter. Unbolt the earth strap attached to the gearbox and remove the slave cylinder and stow it to one side.

How to remove gear selector linkage?

Remove the gear selector linkage by removing the large circlip (pictured below) on top and releasing the remaining linkages with a forked tool.

How to remove power steering pipe?

Unbolt the power steering pipe near to the gearbox mounting and stow it to one side. Support the engine and gearbox with the support cradle and remove the complete gearbox mounting assembly (pictured below).

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