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how to change secondary clutch on ezgo golf cart

by Dr. Jennie Hoppe Sr. Published 2 years ago Updated 1 year ago
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First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch. After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch.

Full Answer

How to remove a clutch on an EZGO golf cart?

How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.

How to replace a clutch on a golf cart?

First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch. After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch.

Do DS Golf Carts have clutches?

Club Car DS golf carts can also have problems with the clutch. The main reason behind these problems is that the clutch in the golf carts performs the same function as those in normal cars, but their method of working is way different from each other. Most people end up having problems with the clutch settings.

How do you remove the drive belt on a golf cart?

1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...

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How do you know if your golf cart clutch is bad?

What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.

How do I rebuild my ezgo driven clutch?

0:395:37GBoost E Z GO ClutchKit CKSDEZ19 - YouTubeYouTubeStart of suggested clipEnd of suggested clipFor this cart loosen the leaf spring bolt and slide it back so you'll have room to remove bothMoreFor this cart loosen the leaf spring bolt and slide it back so you'll have room to remove both clutches and belt. Now we can remove both bolts for the driven.

How do you remove a clutch from a golf cart without a puller?

0:313:47How to pull clutch without a wheel puller - YouTubeYouTubeStart of suggested clipEnd of suggested clipThen I just cut it in an angle like that and then we're gonna throw one piece under one side oneMoreThen I just cut it in an angle like that and then we're gonna throw one piece under one side one piece under the other side we're gonna give them a few taps.

What does the secondary clutch do on a golf cart?

Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.

How do you rebuild a secondary clutch?

0:0412:52How To Rebuild A Polaris UTV CVT Clutch | Secondary Clutch - YouTubeYouTubeStart of suggested clipEnd of suggested clipBe sure to watch part 1 to learn how to rebuild the primary clutch. Alright. So now we're moving onMoreBe sure to watch part 1 to learn how to rebuild the primary clutch. Alright. So now we're moving on to the secondary clutch now you'll notice if you look real closely here there are lettering.

Why is my golf cart clutch not engaging?

Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.

How do you remove a go cart clutch?

1:173:15how to remove a stubborn centrifugal clutch off of a go kart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd this is the housing of the clutch. And I just cut through this side and then took my chisel onMoreAnd this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried. It off pulled.

How do you remove a clutch from a golf cart?

2:337:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet.MoreUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet. Take a large screwdriver stick between the spider push it down just as help steady.

How do you make a clutch removal tool?

0:293:31Clutch Removal Tool, Make your own small engine tool - The Garage ...YouTubeStart of suggested clipEnd of suggested clipAnd then we had two I think these are number two flathead screw drill bits that a little bit have aMoreAnd then we had two I think these are number two flathead screw drill bits that a little bit have a little bit of extension here that can go up with a hex end just random I hate flathead.

Why does my gas golf cart go slow uphill?

A fully charged battery can create up to 24 volts. With a voltmeter, determine how much current you need by checking if your cart will move on flat ground with a dead battery. If your golf cart's speed drops significantly as it ascends an incline, your batteries may be weak and need replacement.

Can you adjust the clutch on a golf cart?

If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.

How do you tighten a clutch belt on a golf cart?

There is no provision for adjusting the drive belt on a Club Car golf cart. If you find the belt loose or too tight, you have to go for a replacement belt. Choosing the right belt and ordering can pose a challenge. You will need to order a drive belt that is 1-inch shorter than your stock belt.

How do you change a clutch on a golf cart?

2:596:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to remove the original clutch. You'll need to order a clutch puller bolts which is soldMoreIn order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.

How do you install a secondary clutch on a Yamaha golf cart?

6:1216:27Yamaha Drive G29 and Drive 2 Clutch Kit Installation - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut i have seen a lot of guys just make something with stuff that they have laying around the garageMoreBut i have seen a lot of guys just make something with stuff that they have laying around the garage. Now it can be as simple as just using a piece of angle iron. And a piece of all thread.

How does a Yamaha Golf Cart clutch work?

0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.

How to find primary clutch on golf cart?

There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.

What is wrong with my golf cart clutch?

If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.

Why does my golf cart clutch slip?

There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.

What is a Project X HZRDUS shaft?

What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....

How to get clutch out of clutch?

Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.

What to do if you have a problem with your G16 golf cart?

If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.

What to do if clutch gets stuck?

If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.

How to Remove the Clutch of the EZ GO Golf Cart?

There are some ways to change or remove the clutch from any golf cart. People should know about CVT. This is an important part of a golf cart. So before removing the clutch, we should describe a few things about CVT .

What is a Golf Cart Clutch?

This is a type of component which is allowed to bear the hardest road situation for any golf cart. This is mainly used in a golf cart to improve more strength while driving downhill roads. People need to drive their golf carts sometimes in any bad pathway. So then they need to better service from the golf cart.

Why does my golf cart not go backwards?

They can turn the switch and notice carefully on the clutch. They can see that the clutch is spin in one direction continuously. Sometimes they can see that the golf cart moves forwards then suddenly stopped without any warning. Drivers try to go back then the carts don't go to the back smoothly. So the clutch is responsible for these kinds of a bad situations. This clutch repeatedly spins in one direction.

Why do you need a clutch on a golf cart?

It provides a smooth start up and takes off while driving a golf cart. It is also really necessary for all golf carts because of their acceleration and deceleration. But people should know about proper clutch on any golf cart.

Do you cut the clutch first?

People may need to cut first or break into the end side of it . There is a shaft that goes halfway through the clutch. So they should cut it first.

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