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how to change speed controller on ezgo golf cart

by Brian Daugherty Published 2 years ago Updated 1 year ago
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All EZ-GO speed controllers are equipped with a maintenance switch that needs to be flipped before you begin work on repairing the problem. You will likely find the switch under the seat of your golf car,t but if you’re having trouble finding it, consult your owner’s manual. Once you find the switch, flip it to tow-maintenance mode.

Part of a video titled How to Install Curtis Golf Cart Controller in TXT - YouTube
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Just get this cable. Off. Okay now that we've got that all the controllers underneath this coverMoreJust get this cable. Off. Okay now that we've got that all the controllers underneath this cover which happens to be on the passenger side of the golf car and it's being held on by four bolts.

Full Answer

How to install speed chip in EZGO golf cart PDS?

Specifications:

  • E-Z-GO TXT (Fits 1994-2013)
  • Dynamic Braking ChipWorks on E-Z-GO TXT models with Power Drive Systems (PDS) only
  • Increases the level of regenerative braking as the cart drives downhill
  • Ideal for environments with steep inclines, such as hilly golf courses or mountainous off-roading trails

More items...

How much is a golf cart worth EZ GO?

The average cost for a new EZ-GO golf cart is $5,000 to $12,000. EZGO 2019 Freedom 2-Seater – Starting MSRP of $6,000-$8,000 EZ-GO 2019 Express 4-Seater – Starting MSRP of $8,000-$10,000 EZGO – USED The average cost for a used EZ-GO golf cart is $4,000 to $10,000 EZGO 2012 RXV – The average selling price is $4,195 EZGO 2019 Express L6 Gas – The average selling price is $9,988 . Search for EZ-GO Golf Carts in Your Local Area

How to test motor on EZGO electric golf cart?

  • Flip the maintenance switch.
  • Reset the battery cable.
  • Check your connections.
  • Test the solenoid.
  • Check your controller's power output.

How to wire a radio to EZGO golf cart?

How To Wire A Radio To EZGO Golf Cart. Simply hooking the radio power to two batteries on your EZGO Golf Cart is not the best way to go. Your EZ-GO cart will need a converter from 48 or 36-volt to 12-volt for the radio. That way it draws power off of all the batteries equally or eventually your golf cart will not run correctly since one or two ...

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How do you change the speed on a EZGO electric golf cart?

Tighten the governor spring located in the engine of most golf carts to adjust your cart's top speed. 90% of EZ Go Carts have simple springs which limit the speed of the engine. To raise the top speed of your golf cart, all you need to do is locate this spring and tighten it slightly.

How do you test the speed controller on a EZGO golf cart?

Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.

How can I make my EZGO TXT faster?

6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.

How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How do I fix my EZGO speed controller?

Here are 5 steps you should follow for a DIY fix to your golf cart's speed controller.Flip the maintenance switch. ... Reset the battery cable. ... Check your connections. ... Test the solenoid. ... Check your controller's power output.

Where is speed sensor on EZ Go golf cart?

The speed sensor on an EZGO TXT golf cart is located close to the motor. This sensor is present on the rear side of the motor on the driver's side of the golf cart.

How do you adjust a speed controller on a golf cart?

Basically, an electric speed governor can be controlled by a tiny metal rod that's located by the clutch of your golf cart. First things first: The electric speed governor is connected to a cable. You can adjust your speed by rotating the nut in a counterclockwise rotation.

How can I make my electric golf cart go faster without upgrading?

How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.

Why is my ezgo golf cart so slow?

A EZGO RXV and TXT golf cart can run slow because of a faulty speed sensor, low battery charge and insufficient levels of water in the battery. A problem with the speed sensor. A faulty speed magnet. One or more batteries could are weak and don't have sufficient charge or the water level could be low.

How can I test my speed controller?

0:395:30Testing controller for blown mosfetts - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe start by connecting one of the probe to the ground wire of the controller. And you take theMoreWe start by connecting one of the probe to the ground wire of the controller. And you take the positive probe.

Is there a reset button on a EZGO golf cart?

Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button. Push the button to reset the motor.

What does a speed sensor do on a golf cart?

A golf cart speed sensor interprets the rpm of the motor and passes on this detail to a speed controller present in the golf cart. This helps to keep control over several motor functions including roll-away protection and regenerative braking.

What is the controller on an EZGO golf cart?

Known as the heart of the EZGO golf cart, the controller’s core objective is to control the speed of the golf cart. It is a needed component in a AC and brushless DC motor. Without the controller, the golf cart will not work. The speed controller is not present in the DC motor vehicles, which is why they do not have varying speeds.

What is the purpose of the speed controller on an EZGO cart?

Major functions of the speed controller of the EZGO cart are: Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance : The controller makes sure that the battery is working well and is not overloaded.

How to check the output of a controller?

To check the controller output, follow these steps: Press the pedal of the cart until the solenoid clicks. Keep watching the voltmeter and see if it is showing the battery voltage. Now again, keep pressing the pedal and see if the voltage is going down or not.

What is the purpose of a golf cart controller?

Golf cart controllers play an important part in which its main job is to control the speed of a golf cart. However, many times, the controller tends to act up or simply stops working. This is when it is very important to troubleshoot the problem immediately. Known as the heart of the EZGO golf cart, the controller’s core objective is to control ...

What is the 2005 Ezgo cart?

2005 EZGO TXT cart is one of the popular ones since it has some of the best features. The features include handles on the top, the plastic front bumper is not there, and the seatback is connected.

Why does EZGO have different speeds?

However, a vehicle with a speed controller will have different speeds as it will change the voltage and current input based on user input. This is why EZGO with controllers can be accelerated and decelerated and the rate ...

Why is my cart not moving forward?

If the cart is not moving forward or the speed is not getting regulated or there is a problem in controlling the speed, then the chances are that the controller is being erratic. Then, it is very important to troubleshoot the problem as soon as possible.

Why is my golf cart not turning?

The two possible problems you can identify this way is either a bad speed controller, or a bad directional switch or motor. If the motor on your golf cart doesn’t turn, the problem is probably the directional switch/motor, but if there is no voltage at all on your reading, you’ll need to replace your speed controller.

How to test solenoid on a cart?

To test your cart’s solenoid, you’ll want to take a reading of the voltage and compare it to the reading you got off your battery. Att ach the positive probe to the solenoid post nearest the battery and get the reading. If the solenoid and battery readings are identical, there is an issue with the solenoid.

What is Garrett's drive system?

All modern golf carts (Including any cart that is sold by Garrett’s) use the precision drive system or PDS, whereas older carts made before 1994 will use a drive control system. These devices control the acceleration and overall speed of the golf cart, so when they’re not working properly it’s important to know what to do.

Why your EZ GO Golf Cart Runs Slower than Normal?

When you’re EZ Go RXV or TXT golf cart starts running slow, it is usually because of a faulty speed sensor or battery issues. I have compiled a couple of these reasons below. They include the following:

How to Boost the Speed of Your Electric EZ Go Golf Cart

There are several methods for you to make your EZ Go electric golf cart go faster. I have detailed these methods in this section.

Conclusion

Having a faster golf cart can get you from point A to B a lot quicker. Whether you want to upgrade your cart from stock, or just fix the speed you have lost due to faulty batteries or add on parts, this is something that can easily be done.

What is a golf cart speed controller?

The speed controller of the golf cart consists of circuits, capacitors, and various other electrical components. A minor or major defect in any of the electrical components can be a bad controller symptom.

What controllers are good for golf carts?

Curtis and Alltrax controllers have their features and benefits. Both these controllers are perfectly suitable for golf carts. However, choosing between the Curtis controller and the Alltrax controller depends on the type of golf cart.

How to troubleshoot Danaher controller?

To troubleshoot the Danaher controller, certain steps that have been discussed in the previous sections can be performed. Generally, in all cases , the problem starts with a minor wiring issue. Therefore, before going into detail, it is important to check the wires and tighten the connections.

How fast can a controller go?

A small upgrade in the controller can increase the speed from 14 mph to 24 mph. For this, an external handheld device can change the settings. However, before going ahead with this, it is necessary to know the ideal values for any aspect that requires an update. You should consult a service agent for major upgrades.

Can you upgrade the controller on a golf cart?

This can be done with an external device whose operation is discussed in the sections below. The current controller of the golf cart can be upgraded by connecting the device, which has various settings options.

Can you upgrade a golf cart controller to 4 gauge?

Generally, controllers with higher amperage bring in a lot of problems. If speed is required to be increased, then upgrade the entire wire system to 4 gauge. Both controllers are equally beneficial. You should consult the dealer or manufacturer to know which controller is suitable for a particular golf cart.

Flip the Maintenance Switch

Both types of E-Z-GO controllers have a maintenance switch which should be flipped when servicing or troubleshooting. The switch is under the seat and should be changed to "Tow-maintenance" mode.

Reconnect the Battery Cable

Disconnect the black battery cable (negative) from the battery, open the cover to the speed controller and then reconnect the negative battery cable.

Inspect Wires and Check Voltage

Inspect all wires to ensure that they are attached and well connected, there are no breaks, corrosion or interference with the wires. Take the reading of the battery voltage by connecting the positive and negative probes to the battery. Write down the voltage reading.

Test the Solenoid

Place the positive probe on the solenoid post that is closest to the battery. The reading should be equal to battery's voltage. If not, there is a wiring issue in the solenoid. Connect the positive probe to the other post and take a reading.

Check Power Output From the Controller

Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.

Next Steps

It's important to remember that if you are not fully confident in the work you are trying to perform on your E-Z-GO golf cart, consult with your local E-Z-GO dealer to be sure your work gets done properly.

About the Author

Steve Smith has published hundreds of articles on a wide range of topics, including cars, travel, lifestyle, business, golf, weddings and careers. His articles, features and news stories have appeared in newspapers, consumer magazines and on various websites, including Trails.com and eHow.com.

What is the function of a speed controller?

In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. Battery Current Limiter: This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage.

Why is a speed controller important?

The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.

What does a battery controller do?

With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.

How much horsepower does a golf cart need?

These vehicles will have motors with 5 to 10 horsepower, and controllers that can deliver 300 to 600 AMPS.

What is the most important part of a golf cart?

Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...

Can you program a speed controller yourself?

Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy.

Do AC motors require a sensor?

Device Support on SPF ( Speed of Position Feedback): AC motors can require a sensor in order for the controller to operate smoothly and efficiently.

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