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how to change the ignitor in a 1983 ezgo golf cart

by Jabari Mayer Published 2 years ago Updated 2 years ago
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On an EZGO golf cart, here’s how to replace the ignition switch: To detach the battery cables, use a wrench to pry them apart. Remove the rivets holding the ignition console in place with a little screwdriver, and you’ll be ready to start working. Using a pair of pliers, pry the face bolts out of the way.

Full Answer

How to replace the ignition switch on an EZGO golf cart?

On an EZGO golf cart, here’s how to replace the ignition switch: To detach the battery cables, use a wrench to pry them apart. Remove the rivets holding the ignition console in place with a little screwdriver, and you’ll be ready to start working. Using a pair of pliers, pry the face bolts out of the way.

How to replace the igniter coil on a golf cart?

Switch the coil wires to adjust the pulser. If the pulser coil is damaged, then there is only one thing left to do, which is to replace the coil. Igniter coils can’t be repaired so removing the older ones and replacing the same with a new one is crucial. The pulser coil can be removed while the engine is still placed in the cart.

How do you test a Pulser coil on an EZGO golf cart?

How to test a pulser coil on an EZGO golf cart A voltmeter can be used to test the pulser coil or the igniter of a golf cart. This will tell you if the coils are damaged or there is some other larger problem hidden underneath the golf cart. Check the user manual to know the exact location of the pulser coil under the seat.

How do I know if my ezygo ignition switch is bad?

Turn the ignition key to ON position and now, the first wire should have some voltage passing through it as well. This test will prove whether the ignition switch has some issue or not. If you have identified an issue with the ignition switch on your EZYGO, you may need to replace it with a new one.

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Where is the igniter on a ezgo gas golf cart?

0:001:15EZGO igniter location - YouTubeYouTubeStart of suggested clipEnd of suggested clipNot the ignition coil which is that right here igniter it's underneath this cover right here. ThisMoreNot the ignition coil which is that right here igniter it's underneath this cover right here. This is the cover but to get to it you need to remove the battery.

How do you check the igniter on a EZ Go golf cart?

Take the voltmeter's black and red probe and place it on the –ve and +ve terminal of the coil. Take the readings. It should be between 3.7-5.2 ohms. If outside the range, the coil should be replaced.

What does the igniter do on an ezgo golf cart?

This part is designed to help produce the proper electrical signal to get your cart's engine running and to keep it properly moving without any issue. In essence, the ignitor works to enhance electrical signals and produce a larger flow of electricity to the coil that helps your spark plug operate.

How do you remove the ignition switch on a EZ Go golf cart?

How to Replace the Ignition Switch on EZGO Golf CartUse a wrench to disconnect the battery cables.You will also need a small screwdriver to remove the rivets holding the ignition console in place.Remove the face nuts with a pair of pliers. ... Install the new switch on to the plate and screw the face.More items...

What would cause a gas golf cart not to fire?

First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.

What does a coil igniter do?

The igniter is the step up transformer that sits inline between the engine control computer and the ignition coil. It takes the low amperage signal from the computer, usually a 12 volt square wave, and steps it up to higher amperage trigger signal for the ignition coil.

How does a gas golf cart start?

In a gasoline-powered golf cart, the engine starts when you step on the gas pedal, and it shuts off when you take your foot off the gas. That feature helps save gas, cuts down on emissions and helps keep the course quiet, too.

How do you test a coil on a gas golf cart?

Place the black test lead from the volt/ohm meter on the negative terminal of the coil. You will notice on the case of the coil a plus ("+") or minus ("-") sign indicating which lead is which. Attach the red lead to the positive terminal. Select the "Ohm" setting on your volt/ohm meter and read the display.

How do you test a club car ignition coil?

0:071:56Engine Won't Start? Ignition Coil Testing, Troubleshooting - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf a spark jumps across the terminals in the tester window or the engine starts the spark plug andMoreIf a spark jumps across the terminals in the tester window or the engine starts the spark plug and ignition coil are working properly. If you do not observe a spark unclip the tester from the plug.

How do I start my EZ Go golf cart without the key?

Quick Screwdriver Method:Insert the tip of your screwdriver in the ignition switch's slot.Move the screwdriver up and down gently but firmly until you can turn the tool around the same way you would turn a key.This should fire up the cart. ... Another method would be hot-wiring which involves working the wires.

What causes a golf cart not to start?

As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.

How do you test an ignition switch?

2:183:51How to diagnose a No Start Condition - Ignition Switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipLet's go ahead and check as simple as it may sound your problem can be just as simple as a worn outMoreLet's go ahead and check as simple as it may sound your problem can be just as simple as a worn out key or some keys actually have anti-theft. Built into them which could be bad.

How long does it take to replace a golf cart ignition switch?

Fortunately, it is very easy to install and replace the switch. It is both inexpensive and quick (around ten minutes ). There are just four steps: Get the right equipment, prepare the golf cart, remove the console and the existing ignition switch, and lastly, install a new ignition switch and replace console.

What is the face nut on a car ignition?

The face nut is the round piece that holds the ignition switch in place. Once the face nut is removed, the ignition switch will detach. Hang onto the lock nut for the new ignition switch if a new lock nut is no available. Remove existing ignition switch from plate.

What is the purpose of a golf cart pulser coil?

The purpose of the Pulser coil is to give ignition signals to the engine and ignition system. The resistance categorizes pulser coils.

How to remove coil from flywheel?

To remove the coil, the flywheel needs to be detached. Use a balance styled puller and attach the same to the threaded holes. Now add some pressure and let the puller do its job by removing the flywheel.

Is the Ping G25 adjustable?

Is the Ping G25 driver adjustable? The Ping G25 driver is adjustable. It’s possible to do four adjustments using the hosel adapter of the driver apart from the stated loft setting and...

How to check if key switch is working?

If you wish to check if the key switch is functioning properly, follow these steps. There are two probe wires present in the battery pack – a black and a red. Connect the black probe wire to the 36v negative terminal of the battery pack. The red probe wire should be connected to the back of the battery pack.

What is the difference between blue and red wires on a cart?

The basic rule is that the blue wire generally is connected to the solenoid while the other red wire will be connected to a fuse. From the fuse, the wire will be further extended to another terminal of the solenoid.

Do all golf cart keys have the same key?

Yes, all club car golf cart keys are the same. The downside of owning a golf cart is that the key switch can be easily accessed using any key from the same manufacturer. If you have a single key from a particular manufacturer, you can easily use it to open all the carts made by them.

Is the Ezygo golf cart the same as the golf cart?

Yes, all EZYGO golf cart keys are the same. A key from one golf cart can be used on another EZYGO golf cart. All golf cart keys are dependent on the manufacturer. Each manufacturer will have the same key molds for the keys. Yes, the keys are universal and limited to the manufacturing company.

Can you park a golf cart on a golf course?

Some people park their carts on the golf course but do not prefer other people using it. To avoid this problem, you can change the key switch or use a combination of other techniques. This way the cart cannot be used by others without your permission.

Can you replace an ignition switch on an Ezygo?

If you have identified an issue with the ignition switch on your EZYGO, you may need to replace it with a new one. It is really an easy task to replace the switch with a brand-new one. The first step would be to get the right switch for replacement.

Can you have a unique key on a cart?

It is rare for a cart to have a unique key. In case you are bothered by the lack of a unique key and wish to control access to your cart, you can install a custom-built key into it. You can buy a new uncommon switch from an online dealer or locate a dealer nearby.

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