Remove the screws that hold the headlight lens in place. Pull the headlamp assembly out of the golf cart frame. Detach the wiring clips from the back of the headlamp. Grasp the clips and not the wires to prevent damage to the wiring harness. Attach the wiring clips to the back of the new headlight. Reinstall the light and the headlight lens.
How to replace the ignition switch on club car golf cart?
Remove the face nuts with a pair of pliers. Now, the ignition switch can be removed easily. Install the new switch on to the plate and screw the face. Reverse the steps given above for locking the ignition switch back in place. Turn on the switch and verify that it is working. How to Replace the Ignition Switch on Club Car Golf Cart
How does a golf cart’s lighting work?
Your golf cart’s lighting system is composed of various parts. Each of these parts works together to produce a working electrical circuit that provides a current to your vehicle’s headlights and brake lights (if your vehicle is equipped with them). The most obvious parts of your vehicle’s lighting system are the headlight and brake light bulbs.
Why is my club car golf cart brake light not working?
The frequently reported reasons for the brake light not working in a Club Car golf cart is either a faulty brake light switch or loose wiring. You have to check these two first before moving on to anything else. The brake light switch is mounted below the Club Car’s pedal. You will have to remove the floor mat to access it.
Which club car precedent golf cart light kit do I Need?
As a result, Club Car Precedent golfcarts made after 2008.5 need a basic wiring harness. So, for example, if you own a 2009 Club Car Precedent, you would not want to order a 2004-2008.5 light kit as it will not come with the necessary harness to hook up your lights. Instead, you'd want to opt for the 2008.5+ kit.
Why are my lights not working on my golf cart?
A blown-out headlight fuse is the main reason that your EZGO RXV golf cart lights are not working. An incorrect circuit connection to the headlight fuse can also cause the lights to stop working. There are times when the circuit wires are torn or worn out.
How do you change a micro switch on a Club Car golf cart?
2:1211:27Replacing Mircoswitches on Club Car DS - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd I would recommend that you remove the top one first and then unplug these wires one at a timeMoreAnd I would recommend that you remove the top one first and then unplug these wires one at a time and plug them into your new switch as you go along that way you won't forget which one goes where.
How do I fix my club car headlights?
How To Fix Your Golf Cart's HeadlightsEvaluate the circuit connection. ... Check the connections from wire to wire. ... Using a multimeter check the amount of power running to the lighting fuse. ... If the fuse is not the problem, you will need to now check your vehicle's lighting switch. ... Replace the switch.More items...•
Where is the micro switch on Club Car golf cart?
In a golf cart, you're going to find a large number of these switches throughout its build. For example, there is a micro switch located on the accelerator pedal. This switch activates when you push the pedal and sends a signal to the solenoid.
How do you test a club car micro switch?
Micro Switch Testing The micro switches are simple 2 wire on/off switches. They open and close mechanically. You can test function with a voltmeter if you first verify 36v in on the supply side of the switch, then mechanically trigger the switch, and test for 36v on the output side.
What does a reed switch do on a golf cart?
Reed Switches are used to prevent cart operation with the charger plugged in. They have become increasingly expensive and they are very fragile. this component is used to eliminate the reed switch from the electrical system.
Where are the fuses in a Club Car golf cart?
In a 1997 Club Car, the fuse is located in the electrical components black box that is present near the battery. On the other hand, in a 2005 Club Car Precedent, the fuse is connected to a blue wire under the golf cart seat.
Is there a fuse for the lights on a golf cart?
Many of the electrical components in a golf cart use fuses, including lights, cigarette lighters, power outlets, fans, horns and turn signals. Keep in mind that fuses blow for a reason. If a fuse burns out for the same application more than once a year, there is something wrong with your cart's electronics.
Why are my golf cart lights dim?
In most cases, lights dimming when you accelerate your cart is likely down to wiring issues that make your cart struggle to run properly. For example, if your battery is not properly charging due to disconnected wires on your battery, accelerating may cause a drain that can dim your lights.
How do you test a micro switch?
2:134:10Electric shower problems: How to test a microswitch. - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is the normal micro switch and normally. The power comes in the top connection. Here and whenMoreThis is the normal micro switch and normally. The power comes in the top connection. Here and when the buttons pressed it goes out here and off to the elements or whatever.
What is the MCOR on golf cart?
Club Cars use an MCOR throttle device. This translates your foot movement at the pedal into electric impulse that the motor controller reads. MCOR stands for "Motor Controller Output Regulator".
How does a micro switch work?
Micro Switches have an actuator which, when depressed, lifts a lever to move the contacts into the required position. Micro switches often make a “clicking” sound when pressed this informs the user of the actuation. Micro switches often contain fixing holes so that they can be easily mounted and secured into place.
How to install golf cart lights?
Step 1. Disconnect the chassis black wire from the negative battery terminal on your golf cart. Then, mount your lights on either the front bumper or top of your golf cart if your cart has a roll bar. If it does not have a roll bar, then clamping the lights to the front bumper is the next best place to install the lights. Step 2.
Why don't golf carts have lights?
By Jackson Lewis. Most golf carts do not come with lights because their primary use is for the day on golf courses. A lot of people have begun using golf carts to get around large areas at work and at homes with large yards.
Do you need a mechanic to install lights on a golf cart?
If you use your golf cart at night for transportation, you should install lights to help you see where you are driving. You do not need to hire a mechanic to install lights on your golf cart. You can install lights on your cart in an afternoon.
What is the lighting system on a golf cart?
Your golf cart’s lighting system is composed of various parts. Each of these parts works together to produce a working electrical circuit that provides a current to your vehicle’s headlights and brake lights (if your vehicle is equipped with them). The most obvious parts of your vehicle’s lighting system are the headlight and brake light bulbs. These parts of the system are responsible for producing light. In addition to the actual bulbs, the lighting system is also composed of fuses and the lighting switch.
Why aren't my golf cart lights working?
The main reasons golf cart head lights don’t work are blown out bulbs, dead battery’s, faulty wiring, bad headlight switch, bad voltage reducer or a blown fuse. These are all easy to troubleshoot, and very easy to fix. Your golf cart’s lights may prove faulty for a variety of other reasons.
What causes a golf cart to not light up?
Troubleshooting Your Golf Cart’s Faulty Headlights. 1. Blown Fuse on your Golf Cart Headlights. Problems with a golf cart’s headlights are commonly linked to a blown-out headlight fuse. A blown headlight fuse will cause your vehicle’s headlights to not receive the power necessary for them to produce light.
Why do my golf cart headlights stop working?
The third reason for a golf cart’s headlights to stop working is a faulty headlight switch. Sometimes this switch will not receive enough current causing the switch to fail. When this switch fails there is no way for the golf cart operator to activate the vehicle’s headlights.
How many terminals do you need to connect your golf cart headlights to?
These wiring for a cart’s headlights should only be connected to two battery terminals; any additional connections will cause the headlights to blow immediately. In order to check your golf cart’s circuit wiring you should refer to the wiring diagram included in your golf cart’s user manual.
What is the difference between headlights and brake lights?
The actual part that produces light for the vehicle. Similar to car or truck lighting, headlights on a golf cart produce yellow or white light, where as brake lights are colored red. Electrical Circuit. The system of wires, fuses, and resistors that produces a stable electrical system.
What are the parts of a vehicle's lighting system?
The most obvious parts of your vehicle’s lighting system are the headlight and brake light bulbs. These parts of the system are responsible for producing light. In addition to the actual bulbs, the lighting system is also composed of fuses and the lighting switch.
Securing a stable connection
A faulty circuit will never establish a secure connection. Ensuring a stable connection means setting the circuit in the correct order.
Finding out the blown-out fuse
Locating the fuse box can be intimidating if you don’t know where to find it. Let us start with the Club Car-
Fixing the faulty fuse
This is our final task that should fix the headlight problem. Now that we have located our fuse-box, it is the time to get into the work-
Some specific reasons to prevent fuse-damage
An older cart is more prone to fuel damage. Besides, a faulty electrical system can always make the cart vulnerable to damages. Here are some of the specific reasons that can cause fuse damage. Do check them frequently to ensure a safe connection-
What to do before taking a golf cart out on the street?
The cardinal rule before taking your golf cart out on the street, EVEN WITH the proper lighting/indicators is: CHECK YOUR LOCAL LAWS. Laws and rules are constantly changing, so before taking your golf cart out on the roads, ALWAYS check with your local municipality.
What happens if you don't hook up a golf cart?
If you own a 48V or 36V golf cart, and if you do not install or properly hook up a voltage reducer, you will put too much voltage through your lights, resulting in blown lights (and generally voiding all warranties - see blown board image below).
How many volts does a golf cart take?
Even the most basic voltage reducer will do the job, taking 16,18, 36 or 48 volts down to 12. Check out Golf Cart Voltage Reducers for more information.
Why are my lights blown out?
If the voltage reducer was hooked up improperly, the lights may have been blown out due to over-voltage. What you will need to do is check what voltage your cart is running at. Because all electrical accessories run on 12V, and the reducer's job is to take higher voltages down to 12V.
Do you have to engage the parking brake on a gas golf cart?
Yes. If you have a gas golf cart, you will need to engage the parking brake prior to installation. This ensures that your golf cart stays put while you’re working on it. I’ve hooked up the light kit and voltage reducer, but some of the lights are not coming on or came on for a minute and went off.
Should a golf cart be in the TOW position?
Your golf cart should always be in the TOW position when installing electrical accessories such as lights. I want to upgrade my headlights and taillights and already have the holes/cut-outs where the lights should go on my cart.
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What to do if golf cart brake light doesn't turn on?
Check the Bulb. This is a no-brainer. If a light does not turn ON, you would check the bulb immediately. In the case of the brake lights in a Club Car golf cart, there are two brake lights at the rear and if both don’t light up, the problem could be elsewhere.
Where is the brake light on a golf cart?
The brake light switch is mounted below the Club Car’s pedal. You will have to remove the floor mat to access it. Most people buying a Club Car do not give much thought to the brake lights. The brake light switch does not form part of the light kit if you have ordered one. This is one reason Club Car golf cart users are surprised when ...
Why do brake lights stay on in a club car?
The other reason for the brake lights staying on in a Club Car is the floor mat blocking the brake pedal from gaining its position back. If it remains pressed, the brake lights could stay ON. You can also confirm if the relay is a timed one, in which case, the brake lights will stay ON for a while before switching OFF.
Why isn't my golf cart brake light working?
The frequently reported reasons for the brake light not working in a Club Car golf cart is either a faulty brake light switch or loose wiring. You have to check these two first before moving on to anything else. A faulty light bulb. Loose or disconnected wires. Faulty brake light switch.
What color wires are used for brake lights?
Also take note of the extra wires coming from the light kit harness. These are usually of four colors – green, red, orange, and blue. Make sure the green and blue wires are connected.
What is the part number for the brake light on a Club Car DS?
If the brake light kit you ordered for your Club Car DS golf cart carries part No. LGT-641, you have the details above. If the kit is different, the wiring diagram may have the following details.
Why aren't my taillights working on my club car?
The reason why the taillights on a Club Car golf cart are not working is because the bulbs are not receiving power. A voltmeter will be required to check if power is available. The other method is to use a 12V jumper on the bulbs. If they light up, then there is no issue with the taillights.