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how to change the speed control box on a 2005 ez-go golf cart with no tow switch

by Emmett Fritsch Published 2 years ago Updated 2 years ago

How do you adjust the speed on an EZ GO golf cart?

Aside from using the accelerator pedal to go slower or faster, there is a variety of options to adjust the speed of these great golf buggies. One way to increase the speed of EZ Go golf carts is to incorporate an octane booster when you fill the tank.

Why is the tow run switch on my EZGO cart not working?

The tow run switch is damaged. Many times, the speed controllers of an EZGO cart are damaged or broken. These speed controllers are located under the EZGO cart seat. Check the speed controller’s attachment near the carburetor. Reach the engine area of the cart by lifting the cart seat. Locate the speed controller on the engine.

What is an EZGO golf cart controller?

Known as the heart of the EZGO golf cart, the controller’s core objective is to control the speed of the golf cart. It is a needed component in a AC and brushless DC motor.

Where is the speed sensor on EZGO RXV golf cart?

EZGO RXV golf cart speed sensor location On relatively older model EZGO RXV golf carts, the speed sensor was referred to as an encoder. This is located at the end-plate of the motor and can be accessed only by taking the motor off the cart. Newer models have a speed sensor harness on which the sensor is fitted.

How do you change the speed controller on a EZGO golf cart?

0:428:41EZGO Controller | How to Install Curtis Golf Cart Controller in TXT - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust get this cable. Off. Okay now that we've got that all the controllers underneath this coverMoreJust get this cable. Off. Okay now that we've got that all the controllers underneath this cover which happens to be on the passenger side of the golf car and it's being held on by four bolts.

How do I change the speed of my electric EZGO?

Tighten the governor spring located in the engine of most golf carts to adjust your cart's top speed. 90% of EZ Go Carts have simple springs which limit the speed of the engine. To raise the top speed of your golf cart, all you need to do is locate this spring and tighten it slightly.

How do I fix my EZGO speed controller?

Here are 5 steps you should follow for a DIY fix to your golf cart's speed controller.Flip the maintenance switch. ... Reset the battery cable. ... Check your connections. ... Test the solenoid. ... Check your controller's power output.

How do you change the inductive throttle sensor on a EZGO golf cart?

Replacing the Inductive Throttle Sensor Lift up the floor mat and look for a cutout on the floorboard. Remove the cutout and take off the screws from the pedal box. Find the inductive throttle sensor and remove its connecting screws. Place a new sensor in its place and replace everything you removed.

How do you remove the speed limiter on a electric golf cart?

0:000:46How to remove governor on a Club Car golf cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this leverMoreYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this lever you want to lift up and Bend and that pulls on the cable a little more.

How do I speed up my EZGO golf cart 48v?

Adding More Torque.Get a Motor with a Larger Field Coil.Increase the Voltage of Your Batteries.Running the Cart without Much Load.Keeping the engine clean.Make Changes to the Gear.Upgrading your EZGO Motor.Changing the Gear Ratio.More items...

How do I know if my speed controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

Where is speed sensor on EZ Go golf cart?

The speed sensor on an EZGO TXT golf cart is located close to the motor. This sensor is present on the rear side of the motor on the driver's side of the golf cart.

How do I test my electric golf cart speed controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

Why is my ezgo golf cart so slow?

A EZGO RXV and TXT golf cart can run slow because of a faulty speed sensor, low battery charge and insufficient levels of water in the battery. A problem with the speed sensor. A faulty speed magnet. One or more batteries could are weak and don't have sufficient charge or the water level could be low.

How do you fix a golf cart accelerator?

Open up your cart hood and find the wires connected to your controller. Check to make sure each of these wires is properly screwed down and held in place. Inspect all other wires throughout your engine and accelerators. Tighten the connections on these wires to ensure that they run smoothly.

How do I speed up my 36v EZGO?

6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.

What is the purpose of the speed controller on an EZGO cart?

Major functions of the speed controller of the EZGO cart are: Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance : The controller makes sure that the battery is working well and is not overloaded.

How Do You Repair The EZGO Controller?

If your EZGO controller is found to be damaged or is not working, two things can be done. Either the controller can be repaired or replaced.

What Does a Controller Do On A Golf Cart?

Golf cart controllers play an important part in which its main job is to control the speed of a golf cart.

How Do You Test The EZGO Speed Controller?

Before troubleshooting an EZGO cart controller, it is crucial to test the controller. The very first part of it is first to identify the cart drive system. This can be found out from the cart manual book (flow chart identification).

How Do You Upgrade The EZGO RXV Controller?

This is one of the best unrivaled EZGO carts out there. It comes with AC drivetrain and makes the driving smooth with IntelliBrake technology. However, to make the cart even more efficient, you can upgrade its features.

What is a parameter setup on an EZGO cart?

Parameter setup: The controller operates the EZGO cart as efficiently as it controls the speed parameters.

Why is my EZGO controller getting hot?

In general, if the EZGO controller is getting hotter, it’s due to steep rise and driving on higher roads. Then the reason will simply be that the load on the engine and motor is also causing the controller to get hot.

How to increase speed of EZ Go golf cart?

One way to increase the speed of EZ Go golf carts is to incorporate an octane booster when you fill the tank. The cart will have more pick-up, and it could gain as much as 5 mph. A different approach is to take out the throttle linkage governor on the carburetor.

What is an EZ Go golf cart?

EZ Go golf carts are designed for safety and comfort. Newer models are powered by quiet electric motors, and they have a sensor/controller that regulates speed. Many older models have gas powered engines with a throttle and carburetor linkage. Aside from using the accelerator pedal to go slower or faster, there is a variety of options to adjust the speed of these great golf buggies.

Can you retrofit an electric golf cart?

With regards to electric EZ Go golf carts, retrofitting a bigger electric motor would add more speed, but you would do this at the risk of voiding the manufacturer’s warranty. It’s better to save the time and cost of such a modification by having the speed controller changed.

Why does my EZGO golf cart slow down?

Some problems that you may face with your EZGO golf cart are that the cart creeps along or slows down after starting at a normal pace. These issues could be related to the speed sensor.

How to bypass speed sensor on EZGO?

The speed sensor on the EZGO golf cart can be bypassed by unplugging it from the speed controller . By disconnecting the J5 pin on the speed controller, this will cause the golf cart to creep along as the controller will go into limp mode.

What are the symptoms of a bad speed sensor?

There are some key giveaway signs that indicate you have a bad speed sensor in your EZGO golf cart. You can check out for one or more of the following symptoms in your cart.

Why does my golf cart beep when it goes downhill?

If the golf cart beeps very fast and continuously when it goes downhill, it means that the sensor is communicating with the speed controller. This indicates a faulty controller and replacing it should help.

How to replace a speed sensor magnet?

A pair of pliers can make the replacement easy. Remove the clip holding the speed sensor magnet in place. Pull the magnet out gently using the pliers. Put the new magnet in the same place from where you took out the old one. Fasten the holding clip once again and ensure that it doesn’t slip out of place.

Why does my golf cart beep?

Set the speed controller into Diagnostics mode and count the number of beeps that the golf cart gives out, to help you with the diagnosis. The controller is likely to be experiencing high current or low voltage or entering high temperature cut-off mode because of an intermittent switch, wire, or connection that deactivates the solenoid. Getting a new speed controller fitted should help to resolve the problem.

How to remove a speed sensor?

Remove the snap ring or circlip with two clips that hold the speed sensor in place , using a pair of pliers.

When upgrading your golf cart controller, do you suggest working with manufacturers that have spent the time building controllers for your specific?

When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controllers for your specific brand.

How many volts does a golf cart need?

You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs.

Why is a speed controller important?

The Importance of the Speed Controller. The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor.

What is the center of a golf cart?

As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles.

What is the most important part of a golf cart?

Even though the speed controller is probably one of the most important parts on your golf cart, not many people understand how they work or what they do. In this guide, we breakdown the speed controller so you have a complete understanding of their functions, and hopefully come out with the knowledge to make an educated decision on the type ...

Why is it important to program a speed controller?

This is important stuff! Programming your speed controller to handle how the vehicle will be driven can make a huge difference. Not only will your golf carts mechanical components last longer, but you’ll be able to avoid overheating during operation, depending on your conditions.

What to do instead of AC motor?

Instead of using your useless AC motor, or your full power DC motor, consider installing a speed controller.

What does it mean when a controller is not turning?

It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

How to check if a controller is bad?

Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

How to adjust EZ Go cart governor?

To adjust an EZ Go Cart Governor engine, start by removing the seat so that you can access the engine. Once the seat is off, remove the screws from the black plastic cover at the rear of the seat and then set the cover aside.

How to raise the top speed of a golf cart?

To raise the top speed of your golf cart, all you need to do is locate this spring and tighten it slightly. If you cannot find this spring, you likely have a newer model that is more difficult to adjust, though this is rare. Lift up the seat. Remove the seat cousins, which hide the engine.

How to make a golf cart go faster?

Loosen the small nut and tighten the larger nut. The more you tighten the larger nut, the faster your cart will go. Start slowly, only tightening the nut a quarter turn to start. You can over-stress the engine if you try to run it too quickly, and it will skip and potentially burn out if you are too eager.

How to get a cart to move faster?

1. Remove the seat and plastic covering over the engine. Sometimes you'll need to remove screws while some models have seats that pop right out. Expose the engine so that you can get to work adjusting the motor. If you don't have a central governor spring, you can still get your cart to move a little faster.

How to tell if a gas pedal is a governor?

Follow the thickest cable coming from the gas pedal until your find a small spring wrapped around a metal rod. This is the governor. The spring apparatus will have two nuts, one small nut and one larger nut, holding it onto the rod.

How fast can a golf cart go?

Adjusting the governor can make your golf cart go 5–10 mph (8 .0–16.1 km/h) faster. If you do this to an E-Z-GO golf cart, you might be able to go from 15 mph (24 km/h) to 22 mph (35 km/h). It will only take about 5 minutes to do it. Steps.

How to change the speed of a car?

Locate your clutch pedal and line. The clutch is the pedal (sometimes a handle near your knee) that you use to put the car into reverse or change speeds. You can adjust the clutch to send more gas to your engine, moving you faster. ...

The Importance of The Speed Controller

Speed Controller Functions

  • In addition to controlling the vehicles speed, there are a few other functions that speed controllers can offer, regardless of the motor you are using. 1. Battery Current Limiter:This protects the battery from excessive discharge. This also pulls back the battery current as it depletes, which prevents cell damage. 2. Motor Current Limiter:This can ...
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Programming Your Speed Controller

  • Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy. Easily access settings for your controller in order to customize the operation. You can even tune the performa…
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Determining Your Power Rating Needed

  • After you have figured out your motor type and battery voltage, consider looking deeper into the current and power rating of your speed controller. This will be based on multiple aspects including the weight and size of the vehicle (load included), your average vehicle speed, and the environment in which your vehicle will be riding in. The power provided by the controller will obvi…
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Choosing The Right Controller

  • Like I previously stated, you need to make sure you know what your vehicle is going to be used for! If your golf cart is going to be used for transporting 2 people or light loads on flat ground, and smooth roads, a small 200-300 AMP controller with a 2-5 horsepower motor should adequately perform. You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs. If yo…
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Final Thoughts

  • As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles. Making sure you choose the right controller for your new custom cart makes all the difference in the vehicle running safely, and smoothly. When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controll…
See more on golfcarts.org

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