How to troubleshoot the controller of an EZGO™ cart?
Follow these steps to troubleshoot the controller of an EZGO: When the cart is to be serviced or the controller needs troubleshooting, the maintenance switch under the seat needs to be flipped. Flip the switch and turn the tow maintenance mode on. Now, take the negative battery cable (black) and disconnect it.
How do I know if my EZGO golf cart has a PDS?
Take the EZGO golf cart for a test drive and check if you can hear the solenoid clicking when the accelerator pedal is depressed. Check if the cart moves smoothly as you continue to depress the pedal. You should be able to feel the full power when the pedal is depressed fully. The ITS of an EZGO PDS is housed under the floorboard.
How do you troubleshoot a golf cart controller?
How Do You Troubleshoot A Golf Cart Controller? If the cart is not moving forward or the speed is not getting regulated or there is a problem in controlling the speed, then the chances are that the controller is being erratic. Then, it is very important to troubleshoot the problem as soon as possible.
Where is the throttle sensor on an EZGO golf cart?
The inductive throttle sensor in an EZGO is a part of the electrical system of the golf cart and is connected through a wiring harness to the direction selector. It functions inside the pedal box.
How do I know if my speed controller is bad on my golf cart?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
How can I test my speed controller?
0:395:30Testing controller for blown mosfetts - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe start by connecting one of the probe to the ground wire of the controller. And you take theMoreWe start by connecting one of the probe to the ground wire of the controller. And you take the positive probe.
How do you test a controller on a EZGO TXT golf cart?
How to test a EZGO controllerConnect the battery pack negative post to the negative of the meter probe.Connect the battery pack positive post to the positive of the meter probe.Switch on and then put the gear in forward, and then put the positive of the meter probe on the solenoid's battery side.More items...
How do you test a club car controller?
2:5515:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipOut of that into the key switch. Out of the key switch. And into this micro switch. Now to make sureMoreOut of that into the key switch. Out of the key switch. And into this micro switch. Now to make sure this micro switch is working. Now this will also give us light even if it's not at 4-4 or reverse
How do I troubleshoot my EZ GO controller?
Check your connections Check out all the wires and make sure the connections are firm. Sometimes the problem can be as simple as some loose wiring and all you need to do is make sure everything is plugged in tight. Also check for any breaks or corrosion in your wires that signify it may be time to replace them.
How do you test an electric golf cart controller?
How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.
How do you bypass a golf cart controller?
1:594:09electric golf cart, simple Motor and controller bypass key hotwire direct ...YouTubeStart of suggested clipEnd of suggested clipSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.MoreSo let's just go ahead and bypass the solenoid by putting one alligator clip on that bolt.
Can you repair a golf cart controller?
If you have opened the case of your controller, if it is severely melted, severely corroded, or if has been underwater, it is often not repairable. However, sometimes even controllers which look good from the outside may not be rebuildable.
Where is the reset button on a ezgo golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
How do you reset a golf cart controller?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
What does the controller do on a golf cart?
The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
What does a potentiometer do on a golf cart?
It sends an electrical signal to the speed controller from the accelerator pedal, indicating the pedal's position. When it is working properly, the potentiometer allows your golf cart to accelerate smoothly. Find your potentiometer and inspect it for any cracks, broken parts, or disconnected wires.
Where is the controller on a golf cart?
This controller is typically located under the seat on your golf cart. Determining if the controller is bad is a relatively simple procedure. Lift the golf cart's bench seat to gain access to the engine. Locate the governor on the engine. This is the small “T”-shaped metallic rod around the top of the golf cart’s motor.
How to find the governor on a golf cart?
Locate the governor on the engine. This is the small “T”-shaped metallic rod around the top of the golf cart’s motor. Look for the carburetor in the engine. The carburetor is the cylindrical shaped object in the engine that has valves pointing up and out of the motor. Pull on the governor closer to the carburetor.
How fast does a golf cart go?
The speed controller, also known as the “governor,” generally keeps a golf cart from exceeding 10 miles per hour.
How does a golf cart controller work?
A controller works like a dimmer switch for a light. It varies “power” by modulating voltage. By using a controller, it allows the user to vary the current to the motor thus adjusting the speed of the vehicle. Beside above, how do you troubleshoot a golf cart controller?
What does it mean when a controller is not turning?
It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced. Similar Asks.
What does it mean when a controller is not turning?
It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.
How to check battery voltage?
Take the reading of the battery voltage by connecting the positive and negative probes to the battery. Write down the voltage reading. Test the solenoid - Place the positive probe on the solenoid post that is closest to the battery. The reading should be equal to battery's voltage. If not, there is a wiring issue in the solenoid.
Why is my golf cart not turning?
The two possible problems you can identify this way is either a bad speed controller, or a bad directional switch or motor. If the motor on your golf cart doesn’t turn, the problem is probably the directional switch/motor, but if there is no voltage at all on your reading, you’ll need to replace your speed controller.
How to test solenoid on a cart?
To test your cart’s solenoid, you’ll want to take a reading of the voltage and compare it to the reading you got off your battery. Att ach the positive probe to the solenoid post nearest the battery and get the reading. If the solenoid and battery readings are identical, there is an issue with the solenoid.
What is Garrett's drive system?
All modern golf carts (Including any cart that is sold by Garrett’s) use the precision drive system or PDS, whereas older carts made before 1994 will use a drive control system. These devices control the acceleration and overall speed of the golf cart, so when they’re not working properly it’s important to know what to do.
How to test a speed sensor on a golf cart?
Two methods of testing your speed sensor are the following: Activate the Run/Tow switch of the golf cart by keeping it in Run position and try to push the cart.
Why does my golf cart roll off?
Roll-away protection is essential for the safety of the golf cart. If the parking brake is not activated, the golf cart tends to roll off when it is in a neutral position and stopped in an incline. Please note that rolling will occur in neutral only at a predetermined speed.
Why does my golf cart stutter?
Your golf cart may move very slowly as if it’s creeping along or it may move at an erratic speed. You may experience stuttering in your golf cart like when you have a bad battery or there is a low voltage problem. A broken or damaged magnet on the motor can result in a bad speed sensor.
What happens if a cart sensor is bad?
If the sensor is bad, your cart will start rolling. Remember that if the switch is in Tow position, the cart will definitely roll. Ensure that the 3-pin plug from the sensor is connected and place a wire-piercing probe on the output green wire.
Can a golf cart go fast?
Your golf cart may go fast initially and slow down drastically on its own after some time. This will happen repeatedly in a cyclic pattern. In such a situation, the car is said to be in limp-mode. You can do a roll-away test to check your golf cart speed sensor.
Can you fix a golf cart on your own?
Under NO circumstances should you attempt to fix your golf cart on your own. Doing so is dangerous and could result in serious bodily harm. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Use this information at your own risk. The author (s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. The webmaster of golfstorageguide.com and the author (s) is not responsible for any loss in damages, financial loss, personal injury, or death. By using the content on this website, you agree to the terms outlined in this disclaimer.
What to do if your golf cart doesn't start?
If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.
Why won't my golf cart run?
If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.
Why is a golf cart controller important?
From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...
How to start a golf cart when it's dead?
Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.
What is the function of a speed controller on a golf cart?
Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current – Managing current drawn from the battery ...
What is a club car controller?
The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.
What is a programmable controller?
Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.
What is a motor temperature sensor fault on an EZGO golf cart?
The motor temperature sensor fault in an EZGO RXV golf cart is not associated with any specific code. This is indicated as a warning by the golf cart when this sensor is disconnected or shorted.
What is the fault with the EZGorxV?
The EZGORXV encoder fault is associated with either a faulty controller or incorrect voltage on the orange wires of the encoder harness or the sensors of the accelerator and brake.
What does EZGO RXV HPD mean?
The EZGO RXV HPD sequencing fault indicates that either the throttle, brake or both pedals fail to come to the upright position when released. This fault may also get triggered if a wrong switch is fitted for the throttle or brake.
What is EZGO TXT?
The EZGO TXT golf cart is associated with multiple fault codes to help you with the diagnosis or troubleshooting of your cart. The table below highlights the key fault codes pertaining to the cart along with their interpretation.
What do you need to know before troubleshooting a cart?
There are a few prerequisites that you must ensure before you commence the troubleshooting. Make sure both the cart and its tire pressure are stable. You must also ensure that the charging wall socket and the reverse buzzer are functioning properly without any fault.
Can you fix a golf cart on your own?
Under NO circumstances should you attempt to fix your golf cart on your own. Doing so is dangerous and could result in serious bodily harm. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Use this information at your own risk. The author (s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. The webmaster of golfstorageguide.com and the author (s) is not responsible for any loss in damages, financial loss, personal injury, or death. By using the content on this website, you agree to the terms outlined in this disclaimer.
Where is the ITS on an Ezgo PDS?
The ITS of an EZGO PDS is housed under the floorboard. To access the ITS, you’ll have to take off the rocker panel from the driver’s side and lift the floor mat upwards. There is a cutout on the floorboard behind the accelerator pedal. You can raise the cutout and take off the screws that keep the lid in place on the pedal box.
What happens if the solenoid doesn't go?
If there is no solenoid activation, one or both wires connected to the microswitch fail to make proper contact with the Molex connector. However, if the solenoid does click but doesn’t go, one or both the other wires connected to the ITS may have failed to make proper contact with the Molex connector.
Where to keep positive probe on multimeter?
Keep the positive probe of the multimeter above the red wire terminal of the six-pin connector. If there is no battery voltage, the red wire between the connector and the solenoid is faulty. Keep the positive probe of the multimeter above the black wire terminal of the six-pin connector.