How to Test the Forward Reverse Switch on a Club Car Golf Cart
- Check thoroughly for loose connections. Use a multimeter to check if all the parts are getting power.
- Place your foot on the car’s brake, insert the key, and put the forward-reverse key in the forward position. ...
- As you put your Golf Cart in the forward mode, check your multimeter for full voltage. ...
How to test the forward reverse switch on a golf cart?
How to Test the Forward Reverse Switch on a Club Car Golf Cart Check thoroughly for loose connections. Use a multimeter to check if all the parts are getting power.. Place your foot on the car’s brake, insert the key, and put the forward-reverse key in the forward position. If you see... As you put ...
How do you test the solenoid on an electric golf cart?
With the key off, and the cart direction switch in a neutral position, set your voltmeter to ohms, and place a probe on each large terminal (see first image below). There should be no reading. 4. Now, with the cart's direction switch in the forward position, and the key on, step on the accelerator. You should hear a click coming from the solenoid.
How do you troubleshoot a golf cart?
A common area for golf cart owners to troubleshoot is the golf cart key switch. By troubleshooting, identifying and repairing the switch yourself. you can save money on a mechanic. Confirm that your golf cart transmission selector switch is set fully to the forward, reverse or park direction, depending on your model of golf cart.
Where does the key switch wire go on a golf cart?
This wire goes from the golf cart key switch assembly to your cart's starter. Visually inspect the solenoid area of the starter, where the key switch wire plugs into the cart. On some cart models, this end of the key switch wire can become dislodged during use on rough terrain.
How do you check the ignition switch on a Club Car?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
How do you test a Club Car micro switch?
Micro Switch Testing The micro switches are simple 2 wire on/off switches. They open and close mechanically. You can test function with a voltmeter if you first verify 36v in on the supply side of the switch, then mechanically trigger the switch, and test for 36v on the output side.
How do you test a directional switch on a golf cart?
Place your foot on the car's brake, insert the key, and put the forward-reverse key in the forward position. If you see that the solenoid charges up pushing the pedal, then your forward reverse switch is working fine. As you put your Golf Cart in the forward mode, check your multimeter for full voltage.
Is there a reset button on a Club Car golf cart?
Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.
How do you test a micro switch?
2:134:10Electric shower problems: How to test a microswitch. - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is the normal micro switch and normally. The power comes in the top connection. Here and whenMoreThis is the normal micro switch and normally. The power comes in the top connection. Here and when the buttons pressed it goes out here and off to the elements or whatever.
What does the micro switch do on a golf cart?
Microswitches are used in many golf cart applications. They are used at the accelerator pedal to provide a signal to the solenoid that you have depressed the pedal and are ready to go. In an electric golf cart, the solenoid sends power to the controller to move the cart.
Why wont my golf cart go forward or reverse?
The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.
Why will my golf cart go forward but not reverse?
Controller is Not Working Controllers for direction come in two varieties – forward and reverse. As a result, a cart that will go forward but not reverse may have a broken controller for the reverse that needs to be fixed or repaired.
Why will my golf cart go backwards but not forward?
A faulty Forward/Reverse switch can cause a Club Car golf cart to move in reverse but not forward. Replace the entire switch and the contacts if they are burnt. The cart moving only in the reverse and not in the forward position is peculiar and there are only a few areas that need to be checked.
How do I reset my electric Club Car?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
How do you troubleshoot an electric Club Car?
2:3915:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipMake sure your key switch is on step on the accelerator. You should get a light here.MoreMake sure your key switch is on step on the accelerator. You should get a light here.
Why does my electric golf cart have no power?
The main reason why a Club Car golf cart has no power is due to a faulty regulator or bad battery. One of the most common reasons could be a bad regulator and the connections to the regulator needs to be checked. The solenoid must have at least 12V charge while being operational which needs to be validated.
How do I test my club car controller?
How to Test Club Car Precedent Controller?Connect a voltmeter to the negative terminal on the battery.Connect the voltmeter to the M terminal on the controller.Push down on the golf cart pedal.A clicking sound should be heard.The batteries show a full charge.
How do I know if my golf cart controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
How do you test a club car MCOR?
To test the MCOR, look for the line item that says THROTLE. With the cart in neutral, slowly depress the gas pedal. You should verify that the throttle moves from 0% to 100% in a smooth manner.
How do you troubleshoot an electric club car?
2:3915:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipMake sure your key switch is on step on the accelerator. You should get a light here.MoreMake sure your key switch is on step on the accelerator. You should get a light here.
How to check if key switch is working?
If you wish to check if the key switch is functioning properly, follow these steps. There are two probe wires present in the battery pack – a black and a red. Connect the black probe wire to the 36v negative terminal of the battery pack. The red probe wire should be connected to the back of the battery pack.
What is the difference between blue and red wires on a cart?
The basic rule is that the blue wire generally is connected to the solenoid while the other red wire will be connected to a fuse. From the fuse, the wire will be further extended to another terminal of the solenoid.
Do all golf cart keys have the same key?
Yes, all club car golf cart keys are the same. The downside of owning a golf cart is that the key switch can be easily accessed using any key from the same manufacturer. If you have a single key from a particular manufacturer, you can easily use it to open all the carts made by them.
Is the Ezygo golf cart the same as the golf cart?
Yes, all EZYGO golf cart keys are the same. A key from one golf cart can be used on another EZYGO golf cart. All golf cart keys are dependent on the manufacturer. Each manufacturer will have the same key molds for the keys. Yes, the keys are universal and limited to the manufacturing company.
Can you park a golf cart on a golf course?
Some people park their carts on the golf course but do not prefer other people using it. To avoid this problem, you can change the key switch or use a combination of other techniques. This way the cart cannot be used by others without your permission.
Can you replace an ignition switch on an Ezygo?
If you have identified an issue with the ignition switch on your EZYGO, you may need to replace it with a new one. It is really an easy task to replace the switch with a brand-new one. The first step would be to get the right switch for replacement.
Can you replace a switch with a new one?
It is not too difficult to replace the existing switch with a new one. It can be easily installed without much hassle. This way the access to your cart can be restricted. In general, most people don’t bother about the key as it is not used for any other purpose other than unlocking the cart.
Why replace the key wire on a golf cart?
Replace the golf cart key switch wire if the connector to the key switch or solenoid is significantly frayed or corroded. Over time, corrosion will build up on the ends of the wire due to exposure to damp weather. Significant corrosion build-up can prevent your cart from starting consistently and ultimately result in the cart failing to start.
What direction does a golf cart transmission selector go?
Confirm that your golf cart transmission selector switch is set fully to the forward, reverse or park direction , depending on your model of golf cart. If the switch is partially set in between modes, it can result in your cart failing to start correctly.
Tow Run
The tow run switch, also sometimes called a tow maintenance switch, is present in many brands and models of modern golf carts. This switch is only installed into golf carts with a separately excited motor which produces regenerative braking. They are not used in traditional golf carts with a series wound motor.
Separately Excited Systems
The tow run switches are used in golf carts with separately excited motor and corresponding controller. The electronic speed controllers used in this application have a bit of logic memory within, similar to your automobile’s stereo when it saves your favorite preset stations.
Roll Away Feature
There is also another use for the tow run switches used in golf carts with a sepex controllers and motors. Most carts with this type of system also have a special feature built into the programming of the controller, called the “Roll Away” feature.
What to do if your golf cart doesn't start?
If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.
What is the function of a speed controller on a golf cart?
Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current – Managing current drawn from the battery ...
Why is a golf cart controller important?
From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...
Why won't my golf cart run?
If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.
How to start a golf cart when it's dead?
Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.
What is a club car controller?
The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.
What does it mean when a controller flashes a Morse code?
Most controllers have an operation light that will start to flash a Morse code that will disclose the problem's secrets. If the code suggests the source voltage is incorrect, you need to go back to the previous steps. If the code indicates a faulty controller, the controller will need a reset or repair.
How to check a solenoid?
Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.
What voltage is applied to the two small terminals to activate the solenoid?
Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.
How to test golf cart solenoid?
A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
How to check if a battery is low?
First, follow these steps: Step 1 – Check the battery voltage from the positive connection to the battery negative. A solenoid uses 12-18volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion. Clean and charge the battery.
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
Where are the solenoids on a golf cart?
In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.
What to do if your solenoid is not zero?
If the reading is not zero, then the solenoid is stuck and needs to be replaced. If the ohmmeter does read zero, set the cart to forward travel and turn the key switch on. Press the accelerator pedal (or have a friend do it) and you should hear a click. If you don’t hear a click, measure the resistance anyway.
